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Old 06-03-2008   #1 (permalink)
G1ZmO
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Default UPS decommissioning - Best Power S4000

Hi,

I have been asked by my boss to look into whats involved with decommissioning a large UPS system for a customer.

I have an HND Electronics but no high voltage experience.

Can anyone guide me as to what to do? Even if it's to say "No, get someone who's qualified"

The UPS to be deinstalled is a
Best Power S4000 80KVA UPS with 2 full battery cabinets

Thanks

Paul


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Old 06-03-2008   #2 (permalink)
Shakey
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Default Re: UPS decommissioning - Best Power S4000

Gizmo, what makes you think its high voltage?

the 80KvA is only its power rating (its capacity if you like)

assuming its feeding a 230V or 400V circuit, I would isolate the battery packs, isolate from its connection to the existing electrcial AC system so its is electrically isolated and dead, then rip the mother out!
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Old 06-03-2008   #3 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

It probably is as easy as that but I've no experience so just wanted some confirmation that I'm not going to have to mess around with any 400 volt live supply.

Sorry, when I said HV I meant 400 volt. I do realise that's not HV

How is it likely to be connected into the mains? I assume it'll be wired into a breaker or something?

Thanks

Paul
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Old 06-03-2008   #4 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

Hi Giz
it is likely to be connected to the mains via a local isolator ,the cable feedind the unit will nead to be disconected there, isolate the local isolator and disconect it.
the batterys are likely to be in three banks ,i would remove the negative first which is likely to be common to all of them ,(i think this is the correct precedure) ,then the positives ,then any links between the batterys ,then take it out ,have fun!
atvbitwww
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Old 07-03-2008   #5 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

The batteries are more likely to be in series-parralel banks. Series for voltage and parralel for capacity. So there will be a 'master' negative and a 'master' positive. Discoonect these first, doesnt matter which, thats only on cars where the chassis is negative and disconnecting the positive first will short the battery.

Get rid of the interconnecting links one by one.

The output of the UPS will most likely be connected into an automatic switching panel - just conectors with their sensing coils connected accross opposing circuits.

just find the panel it goes into it and isolate from there
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Old 07-03-2008   #6 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

OK seems pretty straightforward.

We've been asked to disconnect and move the unit outside (dont know how far yet) so that a forklift can put it on a lorry.

Has anyone seen one of these UPS units?
Is it likely that 2 people could move it?
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Old 07-03-2008   #7 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

Quote:
Originally Posted by G1ZmO View Post
OK seems pretty straightforward.

We've been asked to disconnect and move the unit outside (dont know how far yet) so that a forklift can put it on a lorry.

Has anyone seen one of these UPS units?
Is it likely that 2 people could move it?
An 80KVa unit? thats two guys with BIG kahunas to shift that. Think of a wardrobe filled with metal, and your on the right track!

Seriously, to move that outside your probably gonna want it on rollers
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Old 07-03-2008   #8 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

Quote:
Originally Posted by Shakey View Post
An 80KVa unit? thats two guys with BIG kahunas to shift that. Think of a wardrobe filled with metal, and your on the right track!

Seriously, to move that outside your probably gonna want it on rollers or else speak to Bane

Yep, I could lift that...
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Old 08-03-2008   #9 (permalink)
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Default Re: UPS decommissioning - Best Power S4000

Quote:
Originally Posted by Bane View Post
Yep, I could lift that...
Yes Bane, of course you could, you big strong lad
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Old 10-03-2008   #10 (permalink)
G1ZmO
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Default Re: UPS decommissioning - Best Power S4000

Could anyone give me a link to pictures / instructions on what the input and output isolators may be like and what tools I should expect to need on this? (and anything else I should look out for bearing in mind I have never worked on 3-phase before)

Thanks
Paul

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