***Useful Information for Apprentices***

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A toolbox talk ;)

You do not need to fall from a great height to be badly injured. More people get injuries such as broken arms or
legs falling less than 2 m from a ladder than falling from above this height. For example, a person was killed when
they lost their footing on the second rung of a ladder and fell backwards, hitting their head on the floor.

* If the top of a ladder is 6 m up a wall how far out from the wall should the base be ? ( 1.5 m )

* Don’t stand on the top three rungs. Always try and make sure a ladder extends at least 1 m (or three rungs)
above where you will be working.

* If you are using a ladder for access, make sure it to at least 1 m (or three rungs) above the landing place. But
make sure it does not project so far above that it could pivot around the landing point.

* Don’t carry heavy or awkward shaped objects on a ladder. Never carry loads heavier than 25 kg - any over
10 kg should be avoided if possible. This includes long lengths of lightweight material such as plastic guttering,
which can be passed up by a second person instead. ( Where toolbelts have been issued , explain that they are to avoid having to carry tools by hand up and down a ladder )

Changes for 2009 ;)

The Hazardous Waste (England and Wales) Regulations 2005 were amended on 6 April 2009. This principally widened the scope of the exemption from hazardous waste :

The construction heath & Safety and Welfare Regulations 1996 ;)

1. Section 2 (1) of the Health and Safety at Work etc Act 1974 states: It shall be the duty of every employer to ensure, so far as is reasonably practicable, the health, safety and welfare at work of all his employees.
2. Section 3(1) of the Health and Safety at Work etc Act 1974 states: It shall be the duty of every employer to conduct his undertaking in such a way as to ensure, so far as is reasonably practicable, that persons not in his employment who may be affected thereby are not thereby exposed to risks to their health or safety.
3. Regulation 4(1) of the Construction (Health, Safety and Welfare) Regulations 1996 states: Subject to paragraph (5), it shall be the duty of every employer whose employees are carrying out construction work and every self-employed person carrying out construction work to comply with the provisions of these Regulations insofar as they affect him or any person at work under his control or relate to matters which are within his control
 
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Re: Section - 301- Questions - Testing , :confused::confused:

Passing an ECS Health and Safety Assessment is ↔ Compulsory ↔
→→→ For all you Chaps Renewing you ( J.I.B. Card ) ←←← 13 . 11 . 09
 
Electrical Fundamentals : ( we all take for granted the fundaments ) !!!!!! :rolleyes:
Two Current Flow theories exist. The first is:

“ELECTRON THEORY”
The Electron Theory states that current flows from NEGATIVE to POSITIVE. Electrons move from atom to atom as they move through the conductor towards positive.

The second Current Flow theory is:

“CONVENTIONAL THEORY”
Conventional theory, also known as HOLE THEORY, states that current flows from POSITIVE to NEGATIVE. Protons or the lack of electrons (the holes) move towards the negative. (Current flow direction in Hole Theory is the opposite of that in Electron Theory.)

“VOLTAGE”
Voltage is the electrical force that moves electrons through a conductor. Voltage is electrical pressure also known as EMF (Electro Motive Force) that pushes electrons.

The greater the difference in electrical potential push (difference between positive and negative), the greater the voltage force potential. ( Voltage is pressure )

“MEASUREMENT”
A VOLTMETER measures the voltage potential across or parallel to the circuit.

The Voltmeter measures the amount of electrical pressure difference between two points being measured.
Voltage can exist between two points without electron flow.

“CURRENT” (AMPERES)
CURRENT is the quantity or flow rate of electrons moving past a point within one second. Current flow is also known as amperage, or amps for short.

Higher voltage will produce higher current flow, and lower voltage will produce lower current flow.

“AFFECTS OF CURRENT FLOW”
Two common effects of current flow are Heat Generation and Electromagnetism.

HEAT: When current flows, heat will be generated. The higher the current flow the greater the heat generated. An example would be a light bulb. If enough current flows across the filament, it will glow white hot and illuminate to produce light.

ELECTROMAGNETISM: When current flows, a small magnetic field is created. The higher the current flow, the stronger the magnetic field. An example: Electromagnetism principles are used in alternators, ignition systems, and other electronic devices.

“RESISTANCE”
Resistance is the force that reduces or stops the flow of electrons. It opposes voltage.

Higher resistance will decrease the flow of electrons and lower resistance will allow more electrons to flow. ( Voltage → Résistance ↑ Current → )

RESISTANCE FACTORS
Various factors can affect the resistance. These include:

LENGTH of the conductor. The longer the conductor, the higher the resistance.

DIAMETER of the conductor. The narrower the conductor, the higher the resistance.

TEMPERATURE of the material. Depending on the material, most will increase resistance as temperature increases.

PHYSICAL CONDITION (DAMAGE) to the material. Any damage will increase resistance.

TYPE of MATERIAL used. Various materials have a wide range of resistances.

TYPES OF ELECTRICITY
Two basic types of Electricity classifications:

STATIC ELECTRICITY is electricity that is standing still. Voltage potential with NO electron flow.

DYNAMIC ELECTRICITY is electricity that is in motion. Voltage potential WITH electron flow. Two types of
Dynamic electricity exist:

Direct Current (DC) Electron Flow is in only one direction.

Alternating Current (AC) Electron flow alternates and flows in both directions (back and forth).

DYNAMIC ELECTRICITY
is electricity in motion, meaning you have electrons flowing, in other words voltage potential WITH electron flow.

Two types of dynamic electricity exists:

Direct Current (DC)

Alternating Current (AC)

DIRECT CURRENT (DC)
Electricity with electrons flowing in only one direction is called Direct Current or DC.

ALTERNATING CURRENT (AC)
Electricity with electrons flowing back and forth, negative - positive- negative, is called Alternating Current, or AC.

Wire sizing : ;)

The longer the cable and the smaller the diameter, the higher the resistance : The shorter the cable and the larger the diameter the lower the resistance :
 
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;) * yellow warning signs comply with the standard design for all warning signs, comprising a yellow triangle with a black border and black graphics. These familiar, bright yellow signs always indicate potential hazards.

* The Warning High Sound Levels Wear Ear Protection sign is a useful way of informing people of the potential risk to their hearing and making sure that they wear the appropriate protection to prevent any possible damage.

Fire Exit Signs Green Safe Condition signs show your employees, visitors, customers, contractors and anyone else on your premises the location of fire safety equipment, and most importantly, the location of fire exits

* A pictogram plus the words FIRE EXIT indicate a specific fire exit route to be used during an evacuation

* The pictogram plus the single word EXIT is only used to indicate the conventional route out of the building

* Running Man Left : Sign

The Running Man Left / Right , sign will advise people to head for a nearest exit. This sign can also be used to symbolise an actual fire exit. It is always a good idea to make sure that all emergency exits are marked clearly so that there would not be any confusion during an actual emergency.

* Arrow Diagonal :
The Arrow Diagonal sign will be recognisable to people, for them to follow, in order to exit a building or to head towards an emergency exit. People often need regular directions, especially at times of emergency and this type of sign can prevent people from panicking unnecessarily.

* Hanging Fire Exit Right Up :
The Hanging Fire Exit Right Up sign will attach to a ceiling and direct people to the nearest fire exit. The sign is ideal as it is visible from both directions along a hall or corridor. The arrow on the right of the sign points to the top corner and this can be a good way of instructing to head up stairs and to the right.

* Hanging Wheelchair Fire Exit
The Hanging Wheelchair Fire Exit Right sign will be hung from the ceiling to advise people in wheelchairs of the location of their nearest fire exit. This sign is ideal as it can be seen by people that are coming from both directions.

Do not presume that people will automatically know the locations of fire exits, especially those in wheelchairs, use this sign to make sure that they remain safe. It will glow in the dark too,

* NHS Estates Signs
NHS estate fire safety signs must comply with the NHS Wayfinding & Signing Systems Guidance for Healthcare Facilities.
NHS estate fire exit and exit signs are similar to the conventional green safe condition signs found in every public building. All such signs are designed to help staff, patients and visitors to locate fire exits in hospitals, clinics, surgeries and other healthcare facilities both quickly and easily.
NHS estate signs feature an additional pictogram of flames alongside the standard BS-5499 running man, in order to present a clear, unequivocal message.

Assembly Point Signs
Like all our green fire safety signs, all assembly point signs at Simply Safety Signs comply with the British Standard Code of Practice for safety signs (BS 5499-10:2006). The Code states that all signs must:
* Provide information in a compact form
* Provide information in a form that is independent of language
* Have visual impact
* Guide the viewer to a desired outcome or appropriate decision
* Our assembly point signs are designed to be as clear and direct as possible. The

* Assembly Point
The Assembly Point sign will provide people with a clear guidance of the fact that they have reached a safe assembly point. People will usually have been notified of the directions to an assembly point beforehand and this sign provides clarification of the fact that they have reached the correct place for them to be.

You should remember that during an emergency especially, people will require reassurance of the fact that they have reached a safe place, well away from any danger.

* Emergency Lighting Stickers
When the power fails and all that remains is emergency lighting, it is vital that anyone on your premises can see all fire exit and emergency exit signs.
self-adhesive legend stickers are designed to stick to any standard emergency light fitting, either wall mounted or hanging luminaires, with a white legend on a green background for maximum effect. the light shines through the white parts, whilst the green part colours the light to make the white letters stand out better!
* Physical Warning Signs
A physical warning sign is designed to alert your workers, guests and anyone else on your premises to potential risks in their immediate environment. From hot water to wet floors, 'Mind the step' to 'Mind your head', it's always better to risk stating the obvious with a warning sign to gambling on people having 'common sense'!
warning signs are designed to alert readers to less obvious risks too, such as incomplete scaffolding, overhead working, and trip hazards. Warning signs can also serve as a deterrent to those who may wish to break into your premises, such as fragile roof warnings, or warnings about guard dogs.

* Flammable & Gas
Warnings signs for flammable and gas dangers are vital in any premises where your staff or customers may be in close proximity to these substances.
Whatever your risk, durable plastic yellow warning sign, from explosion risks to compressed gas, oxygen to petroleum spirit. high visibility yellow triangles with the standard black border and clear black graphics make a strong impact wherever you fix them.

* ABC Powder Extinguisher
*The ABC Powder Extinguisher Missing sign is a clever way of ensuring that an extinguisher is returned to its ideal storage place. On the top of the sign there is vital information on what the ABC extinguisher is safe for and on the bottom there is a picture of an extinguisher, with the word MISSING displayed very clearly. This should encourage people to return the extinguisher to this resting place. This ideal sign is able to do two jobs at once for you to help to keep people safe.

* ABC Powder Extinguisher The ABC Powder Extinguisher sign should be placed beside a fire extinguisher of this description. The sign provides essential information on the fact that it is good for use on fire types
A,B,C and Electrical Fires. ABC Powder : ( A ) Safe for : Wood, Paper & Textiles , ( B ) Safe for : Flammable Liquids , ( C ) Safe for :Gaseous Fires , Safe for :Live Electrical Equipment , to ensure that people only tackle the fires that are safe for this extinguisher type.

BC Powder Extinguisher : The BC Powder Extinguisher Tall sign should be placed right next to a fire extinguisher of this type. The sign will clearly indicate that this extinguisher is good for fire types B, C and electrical. It will stress that the extinguisher is not good for type A fires which involve wood, paper and textiles. ( B ) Safe for : Flammable Liquids , ( C ) Safe for :Gaseous Fires , Safe for :Live Electrical Equipment , NOT for : Wood , Paper ,& Textiles ,
 
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* Carbon Dioxide Extinguisher ( B ) Safe for : Flammable Liquids , Safe for :Live Electrical Equipment , NOT for : Wood , Paper ,& Textiles , NOT for : Flammable metal Fires ,

* BC Powder Extinguisher The BC Powder Extinguisher sign will have the relevant symbols on the left and the types of fires that the extinguisher will be safe for, on the right hand side. It is called BC because these are the categories of fire that the extinguisher is safe to use on. The sign advises of this and that the extinguisher is not good for type A fires or those that involve live electrical equipment. ( B ) Safe for : Flammable Liquids , ( C ) Safe for :Gaseous Fires , Safe for :Live Electrical Equipment , NOT for : Wood , Paper ,& Textiles ,

* Fire Hose Extinguisher The Fire Hose Extinguisher sign should be placed alongside an actual fire hose. The sign will contain the information that the hose extinguisher is good for type A fires, but not for other types. It would therefore tackle fires which involve paper, wood and textiles.

By displaying this sign, you will ensure that people are safe and only tackling the fires that extinguishers should handle. The sign can be a potential life-saver. ( A ) Safe for : Wood , Paper & Textiles , NOT for :Live Electrical Equipment , NOT for :Flammable Liquids , NOT for :Flammable metal fires ,

* Emergency Shut Down The Emergency Shut Down sign indicates a hand hovering over an appropriate button to shut a piece of machinery off in an emergency. The sign should always be used to display beside such a piece of machinery if safety would be an issue in an emergency.

* Emergency Shut Down The Emergency Shut Down sign should be placed in an area where somebody will be able to carry out this command. This sign can be a potential life-saver and so it should be displayed prominently for all to see. ( E.S.D )

* Fire Alarm Activated The Fire Alarm Activated sign will advise people that the alarm has been activated if a nearby beacon flashes. This will mean that they will not need to worry about raising the alarm themselves and can concentrate on leaving the premises via the nearest fire exit.
 
The actual AM2 is split into 4 sections: ;)

• Section A involves a composite installation. It is a partially completed installation which you must finish. You need to know how to terminate SWA (armoured) cable, MIMS (Mineral Insulated Metal Sheathed or simply Pyro to many) and be comfortable with simple motor circuits, although you are given a wiring diagram. Once complete a visual and a functional test needs to be carried out.
• Section B involves an inspection and test of the installation
• Section C involves safe isolation procedures and a risk assessment
• Section D is fault diagnosis and rectification
Some colleges often offer revision sessions for the AM2, although it is part of the AM2, MIMS (or pyro as often referred to) can often only be used by specialist companies or on specialist installations and is easily forgotten after being covered in college. If you get the chance, practice it.
AM2 Hints and Tips
Below are some ideas to help you pass the AM2 practical exam.
• Practice reading from a circuit diagram before you start
• Be especially comfortable with motor circuits and follow the wiring diagram given to you beforehand
• The motor can be wired in 1.5mm2 cable with the control circuit (to the remote starter
• Set the overload on the contactor
• Be comfortable with lighting circuits in singles, make sure you know how to wire a landlords override switch and a two-way & Intermediate lighting circuit override circuit
Landlords override circuit
• If the centre supply heat proof sheathing for the bulkhead light fitting, use it
• Take a padlock with you just in case and keep your tools locked
• Take a sharp knife such as an electricians knife , Stanley knives or craft knives will not be permitted
• Fully understand the correct safe isolation procedure, make sure you keep the key in your pocket or locked away
• Know how to fault find, remember, continuity and insulation resistance tests are your friends
• Practice MIMS cable but leave it until the last task on the installation.
• Make sure you do not twist the MIMS conductors in the pot when you crimp the seal in place and make sure that the seal CANNOT be pulled out (this is a fail)

• Identify all the ends using the correct colours
• Practice doing back to back bends in steel conduit, you can use a coupler but you will start losing marks
• Make sure you can find your maximum Zs values, you may be asked to perform a Zs test and compare it to the On Site Guide or an equivalent table
• Bond the gas pipe in 10.0mm2 below the tee piece
• Bond the trunking and the tray in 4.0mm2cable
• Bond the back of any metallic backboxes

AM2 changes due in 2010 :confused:
Plans are currently in progress to overhaul the AM2 and potentially bring it under a QCF unit. Changes mooted are the removal of the motor control circuit completely, taking out the MIMS (MICC) installation as it is thought to be a specialist cable and taking out the conduit forming as it is thought to be a level 2 skill.

In comes a S plan heating circuit, segregated trunking and data cabling.

Other changes include the trainee having to complete a full Electrical Installation Certificate, including a Schedule of Inspection and a Schedule of Test Results instead of the old method with a couple of random boxes of information.

The AM2 is planned to be split into 4 sections, A - Installation, B - Inspection and Test, C - Fault Diagnosis and a new section D - Knowledge Assessment. The last part is planned to be a 30 question multiple choice exam with a 90% pass mark. The exam will cover health and safety, working at heights, security systems, building regulations, protective devices, hand tool and single and three phase supplies.

About AM2 ;)

Apprentices approaching the end of their training for the JIB Apprentice Training Scheme and the Electrical Installation Modern Apprenticeship, or others wishing to accredit practical experience, must take the Achievement Measurement 2 (AM2) skill test.

The Test

The AM2 skill test comprises four sections: A1 Composite Installation A1 COMPOSITE INSTALLATION

- PVC/SWA/PVC Cable 10mm² four core :

- Skill Activity, Measuring, cutting to length, installing and terminating between pre-fixed equipment.

- Metal Conduit 20mm : Measuring, cutting to length, filing and reaming, bending, threading, installing between pre-fixed equipment.

- Main Equipotential and Supplementary Bonding : Measuring, cutting to length, filing and reaming, bending, threading, installing between pre-fixed equipment.

- Main Equipotential and Supplementary Bonding : Measuring, clipping and dressing, terminating and fixing bonding clamps on service pipes etc..

- Mineral Insulated Cable (PVC sheathed) 4L 1.5mm² MICC : Measuring, cutting to length, shaping, dressing, securing, terminating, glanding; identifying conductors and connecting between pre-fixed equipment.

- Circuit Wiring - Lighting Circuit : Install PVC insulated cables for the two-way and intermediate lighting circuit. Install key operated override 'on' switch adjacent to the intermediate switch.

- Emergency Luminaire : Install FP200 2 core and earth cable between the plastic dado trunking and 20mm end box. Connections to be to the Luminaire Support Coupler (LSC).

- Industrial Socket Outlet (400V) : Install and connect the 16A triple pole and earth socket outlet to the output terminals of the 20A TP&N switchfuse.

- Three Phase Motor Circuit : Installing cables in trunking and conduit; terminating and making connections between a three phase squirrel cage motor, a motor starter, a remote start/stop/inch station and run and trip warning lights, with the aid of a wiring diagram ,
( MOTOR CONTROL CIRCUIT SCHEMATIC DIAGRAM ) ←←

- SRCD : Install cables in metal trunking to SRCD.

- Circuit Wiring - Ring Circuit : Installing cables in metal and PVC trunking and PVC conduit; terminating and making connections from the distribution board to:
* a ring circuit of 13A switch socket outlets.
* a spur to a 13A socket outlet including flexible cable to a tubular heater via a 13A plug.

The Test : :rolleyes:

A - ASSESSMENT OF SAFE WORKING PRACTICES :
Each candidate, prior to the commencement of the Composite Installation will be required to demonstrate as assessment of Safe Working Practices.

B - COMPOSITE INSTALLATION :
This is the wiring of an installation, which includes a range of electrical circuits, each devised to assess a candidate's proficiency in particular aspects of electrical work. The electricity supply will be provided from a TN-S three phase 4 wire 400V system.

Composite Installation - Functional Operation :
After the installation has been inspected and tested each candidate will be required to demonstrate that the following final circuits operate correctly:
• Two way and intermediate switched lighting circuit
• Operate the Landlords Key Switch
• Operate the Emergency Luminaire Key Switch to effect simulated mains failure
• Ring circuit socket feeding heater
• Motor and control circuit

C - INSPECTION AND TESTING :
On completing the composite installation, each candidate will be required to carry out prescribed pre commissioning electrical installation tests in accordance with the lEE Wiring Regulations (BS 7671).

Each candidate will be supplied with necessary instructions, a copy of the current lEE On Site Guide, test results sheets and a range of instruments from which to select and prepare the one appropriate for each test.

D- SAFE ISOLATION OF SUPPLIES :
Candidates will be required, under observation, to demonstrate how to safely isolate circuits or items of equipment to ensure and verify it is safe to work on. This section of the assessment is carried out on the Fault Diagnosis Unit. Safe isolation procedure is shown in .

E - FAULT DIAGNOSIS :
Candidates will be required to diagnose and locate seven faults, introduced to the Fault Diagnosis Unit by the examiner, selected from a range of common faults , Each fault will be introduced individually to the candidates by either the examiner demonstrating the fault symptom or by the use of job cards.

F - FAULT RECTIFICATION :
Candidates will be required to diagnose, locate and rectify (where possible) five faults, which will be introduced to the Fault Diagnosis Unit. Each fault will be introduced individually to the candidates with the use of job cards

G - UNDERPINNING KNOWLEDGE ASSESSMENT :
Candidates will be required to undertake a 30 question multiple choice assessment paper. The questions will cover Health and Safety, Assessment of Safe Working Practices, Inspection and Testing, Safe Isolation and Installation Techniques. Each candidate will be supplied with a copy of BS7671, IEE on-site guide, memorandum on the Electricity at Work Regulations 1989 HS(R)25 and Electricity at Work - Safe Working Practices HS(G)85.

;) The sections must be completed within the specified target times. The work must comply with the
requirements of the current lEE Wiring Regulations (BS 7671) and Health and Safety Regulations.
Candidates will be permitted to refer to the current edition of the lEE Wiring Regulations (BS 7671),
lEE Guidance Note No.3 Inspection and Testing and the lEE On-Site Guide (OSG) during the tests.
 
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B – COMPOSITE INSTALLATION : :rolleyes:

This is the wiring of an installation which includes a range of electrical circuits, each devised to assess a candidate’s proficiency in particular aspects of electrical work. The electricity supply will be provided from a TN-S three phase 4 wire 400V system.

INSTALLATION ASPECTS :
Main and Supplementary Equipotential Bonding :
* Measuring, clipping and dressing, terminating and fixing bonding clamps on service pipes etc.

Circuit Wiring - Lighting Circuit :
* Install PVC insulated cables for the two way and intermediate lighting circuit. Install key operated override 'on' switch adjacent to the intermediate switch.

Industrial Socket Outlet (400V) :
Install and connect the 16A triple pole and earth socket outlet to the output terminals of the 20A TP&N switchfuse.

Three Phase Motor Circuit :
Installing cables in trunking and conduit; terminating and making connections between a three phase squirrel cage motor, a motor starter, a remote start/stop/inch station warning indicator lights, with the aid of a wiring diagram.

Circuit Wiring – Ring Circuit :
Installing cables in metal and PVC trunking and PVC conduit; terminating and making connections from the distribution board to:
- a ring circuit of 13A switch-socket outlets.
- a one gang 13A socket outlet to supply a tubular heater via flexible cord and 13A plug.

Composite Installation – Functional Operation :
After the installation has been inspected and tested each candidate will be required to demonstrate
that the following final circuits operate correctly:
• Two-way and intermediate switched lighting circuit
• Operate the Landlords Key Switch
• Operate the Emergency Luminaire Key Switch to effect simulated mains failure
• Ring circuit socket feeding heater
• Motor and control circuit

C - INSPECTION AND TESTING :
On completing the composite installation, each candidate will be required to carry out prescribed pre-commissioning electrical installation tests in accordance with the lEE Wiring Regulations (BS 7671).

Each candidate will be supplied with necessary instructions, a copy of the current lEE OnSite Guide,
test results sheets and a range of instruments from which to select and prepare the one appropriate for each test.

D- SAFE ISOLATION OF SUPPLIES :
Candidates will be required, under observation, to demonstrate how to safely isolate circuits or items of equipment to ensure and verify it is safe to work on. This section of the assessment is carried out on the Fault Diagnosis Unit. Safe isolation procedure ,

E - FAULT DIAGNOSIS :
Candidates will be required to diagnose and locate seven faults, introduced to the Fault Diagnosis Unit by the examiner, selected from a range of common faults. Each fault will be introduced individually to the candidates by either the examiner demonstrating the fault symptom or by the use of job cards.

F - FAULT RECTIFICATION :
Candidates will be required to diagnose, locate and rectify (where possible) five faults which will be introduced to the Fault Diagnosis Unit. Each fault will be introduced individually to the candidates with the use of job cards.

G – UNDERPINNING KNOWLEDGE ASSESSMENT :
Candidates will be required to undertake a 30 question multiple choice assessment paper. The questions will cover Health and Safety, Assessment of Safe Working Practices, Inspection and Testing, Safe Isolation and Installation Techniques. Each candidate will be supplied with a copy of BS7671, IEE on-site guide, memorandum on the Electricity at Work Regulations 1989 HS(R)25 and Electricity at Work – SafeWorking Practices HS(G)85.


FAULT DIAGNOSIS UNIT ↔↔↔

Fault ,
Motor circuit ,
Circuit arrangements , Fed from way !!!! RYB3 10amp Type C, MCB ,
Fault Symptoms :
The motor control does not work correctly when operated from the remote control station ,

Replacement 2330 Units ;)

Unit 1 - Health and Safety & Legislation
Unit 2 - Environmental & Legislation
Unit 3 - Understand procedures for organising the work environment for the installation of electrical systems and equipment in buildings and structures.
Unit 4 - Understand procedures for planning, preparing and installing electrical systems and equipment in buildings and structures
Unit 5 - Understand procedures for terminating and connecting electrical systems and equipment in buildings and structures
Unit 6 - Understand procedures for the inspection, testing and commissioning of electrical systems and equipment in buildings and structures.
Unit 7 - Understand procedures for diagnosing and correcting faults in electrical systems and equipment in buildings and structures.
Unit 8 - Understand electrical principles associated with the design, building, installation and maintenance of electrical equipment and systems

units:
Currently units 1, 2, 3 and 4 are covered in the unit 201 of the 2330. Unit 5 is very similar to the old 236 Part 2 syllabus and is close to the 2330-205 and 2330-302 in content. Unit 6 is similar to the 2330-302 and Unit 7 to the 2330-303. Unit 8 appears to be the science unit and will be close to the 2330-203 and the 2330-301 and is also very similar to the old 236 Part 2 syllabus content.
 
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:confused: You are advised that it is unlawful under the Electricity at Work Regulations 1989 to work on any electrical installation in the UK unless you are a ‘competent person’ as follows:
The Electricity at Work Regulations 1989 requires persons to be competent to prevent danger and injury. No person should be engaged in any work activity unless he or she possesses such technical knowledge or experience, or is supervised as appropriate for the work.

The Memorandum qualifies technical knowledge or experience as being:

1 Adequate knowledge or experience;
2 Adequate experience of electrical work;
3 Adequate understanding of the system being worked on and practical experience of that class of system:
4 Understanding of the hazards that may arise during the work and the precautions that should be taken;
5 Ability to recognise at all times whether it is safe for work to continue.

LEVEL 2 - UNIT 4 : Cable Selection Correction Factors :rolleyes:

what is the correction factor for 3 circuits grouped together, installation method F (single layer multicore on a perforated vertical cable tray)? ( 0.82 ) 4C1 p-268

what is the correction factor for 4 circuits grouped together, installation method B ? ( 0.65 )

What is the installation method reference for multicore armoured cable in cable ducting in the ground? ( B )

What is the installation method reference for multicore cable installed on unperforated horizontal cable tray? ( C )

what is the correction factor for 90 degree/C, PVC thermosetting cable, in free air, in an ambient temperature of 45 degrees/C ? ( 0.87 ) 4B1 p-267

What is the installation method reference for multicore cable installed on perforated horizontal cable tray? ( E )

what is the correction factor for a BS3036 semi-enclosed fuse used for overload protection ? ( 0.725 )

what is the correction factor for a 90 degree/C PVC Thermosetting cable buried in the ground where the temperature of the ground may reach 70 degrees/C ? ( 0.53 ) 4B2 p-267

What is the installation method reference for a multicore cable installed directly in a thermally insulated wall ? ( A )

What is the installation method reference for multicore armoured cable in cable ducting in the ground? ( D )

Electrical Testing. :rolleyes:
To achieve compliance with the legal requirements of the Electricity at Work Regulations 1989 requires proof that an electrical system is safe, which involves amongst other things, proper inspection and testing of a system by competent people and the creation and maintenance of records.

Persons to whom duties are imposed by these regulations
Status – Absolute
Duty of every employer, self employed person or employee to ensure that compliance to the Regulations is absolute, except where the duty is subject to the qualifying term “Reasonably Practicable”. The extent to which these duties are imposed on an individual is determined by the degree of “control” the individual may have. These duties are enforceable by law and failure to comply would provide for an offence that could be seen as a criminal act punishable by a fine,imprisonment or both.

All systems shall be at all times of such construction as to prevent, so far as is reasonably practicable, danger.

As may be necessary to prevent danger, all systems shall be maintained so as to prevent, so far as is reasonably practicable, such danger.

Every work activity, including operation, use and maintenance of a system and work near a system, shall be carried out in such a manner as not to give rise, so far as is reasonably practicable, to danger.

Any equipment provided under these Regulations for the purpose of protecting persons at work on or near electrical equipment shall be suitable for the use for which it is provided, be maintained in a condition suitable for that use, and properly used.

No electrical equipment shall be put into use where its strength and capability may be exceeded in such a way as may give rise to danger.

Electrical equipment which may reasonably foreseable be exposed to:
• Mechanical damage.
• The effects of the weather, natural hazards, temperature/pressure.
• The effects of wet, dirty, dusty or corrosive conditions
• Any flammable or explosive substance, protected as to prevent, so far as is reasonably practicable, danger arising from such exposure.

All conductors in a system which may give rise to danger shall either be suitably covered with insulating material and as necessary protected so as to prevent, so far as is reasonably practicable, danger or have such precautions taken in respect of them (including, where appropriate, their being suitably placed) as will prevent, so far as is reasonably practicable, danger.

Precaution shall be taken, either by earthing or by other suitable means, to prevent danger arising when any conductor (other than a circuit conductor) which may reasonably foreseeably become charged as a result of either the use of a system, or a fault in a system, becomes so charged and for the purposes of ensuring compliance with this regulation, a conductor shall be regarded as earthed when it is connected to the general mass of earth by conductors of sufficient strength and current-carrying capability to discharge electrical energy to earth.

If a circuit conductor is connected to earth or to any other reference point, nothing which might reasonably be expected to give rise to danger by breaking the electrical continuity or introducing high impedance shall be placed in that conductor unless suitable precautions are taken to prevent that danger.

Where necessary to prevent danger, every joint and connection in a system shall be mechanically and electrically suitable for use.

Efficient means suitably located shall be provided for protecting from excess of current every part of a system as may be necessary to prevent danger.

Subject to paragraph (3) where necessary to prevent danger, suitable means (including where appropriate, methods of identifying circuits) shall be available for:
• Cutting off the supply of electrical energy to any electrical equipment
• The isolation of any electrical equipment
In paragraph (1) “isolation” means the disconnection and separation of the electrical equipment from every source of electrical energy in such a way that this disconnection and separation is secure.

Paragraph (1) shall not apply to electrical equipment which is itself a source of electrical energy but, in such a case as is necessary, precautions shall be taken to prevent, so far as is reasonably practicable, danger.

Adequate precautions shall be taken to prevent electrical equipment, which has been made dead in order to prevent danger while work is carried out on or near that equipment, from becoming electrically charged during that work if danger may thereby arise.

For the purpose of enabling Injury to be prevented, adequate working space, adequate means of access, and adequate lighting shall be provided at all electrical equipment on which or near which work is being done in circumstances which may give rise to danger.

No person shall be engaged in any work activity where technical knowledge or experience is necessary to prevent danger or, where appropriate, Injury, unless he possesses such knowledge or experience, or is under such degree of supervision as may be appropriate having regard to the nature of the work

If the Résistance of a 1.0mm2 conductor is 19.5mΩ/m , what would be the Résistance of ? ;)

1) 85m of 1.0mm2 conductor :
2) 1m of 6.0mm2 conductor :
3) 25m of 4.0mm2 conductor :
4) 12m of 0.75mm2 conductor :

1) 1.0mm2 is 19.5mΩ/m , so 85m would be 19.5 x 85 ÷ 1000 = 1.65Ω
2) a 6.0mm2 conductor would have a Résistance six times less than a 1.0mm2 conductor , i.e. 19.5 ÷ 6 = 3.25mΩ
3) 25m of 4.0mm2 would be ( 19.5 ÷ 4 ) x 25 / 1000 = 0.12Ω ↔ ( 19.5 ÷ 4 = 48.75 , x 25 ÷ 1000 = 0.12Ω
4) 12m of 0.75mm2 would be 19.5mΩ/m x 1.5 x 12m = 0.351Ω

;) A 3kW / 230V immersion heater has ceased to work although fuses , etc , are all intact , a test using a low résistance ohmmeter should reveal
The heaters résistance , which can be determined from ,

P = V2 / R
So , R = V2 / P

= 230 x 230 = 52.900 ÷ 3000 = 17.6Ω

This can be compared with the manufacturers intended résistance ,
This would show that the element is not broken and further investigation should take place ( probably a fault thermostat )
 
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;) Steel Armoured Cable is protected by a sheath of galvanised steel. This makes it suitable for direct burial, cable ducting or it can be surfaced mounted without any further protection. It can be used for indoors and outdoors.
Steel Armoured Cable (SWA) Cores Colours

2 core = Brown/Blue
3 core = Brown/Black/Grey
4 core = Blue/Brown/Black/Grey
5 core = Green-Yellow/ Blue/Brown/Black/Grey
Alternative core colour - Black numbered

Blowing a fuse with an earth fault. ;)

When there is an earth fault we not only want the fuse to blow but we also want it to blow quickly and it has been calculated to get a 13 amp fuse to blow in 0.4 seconds it will take 95 amp. In order for 95 amp to flow using ohm's law (230/95) we know we know the resistance needs to be 2.42Ω this is referred to as the earth loop impedance.

So what is the earth for ?
The earth ensures in the event of a fault the supply is automatically disconnected. There are two main ways of doing that the first is to open an over current device i.e. blow a fuse and the second is by measuring power in and power out and if they are not equal it is assumed the difference is going to earth and it operates what is called a residual current device RCD in both cases the supply is automatically disconnected.

Definitions ;)
.
Earth fault current. An overcurrent resulting from a fault of negligible impedance between a line conductor and an exposed-conductive-part or a protective conductor. This is a direct short to earth and the maximum that can flow.

Earth leakage current also called Prospective conductor current. Electric current appearing in a protective conductor, such as leakage current or electric current resulting from an insulation fault. In this case not necessary a short circuit maybe only a few milliamp.


Circuit protective conductor (cpc). A protective conductor connecting exposed-conductive-parts of equipment to the main earthing terminal.

Main earthing terminal. The terminal or bar provided for the connection of protective e conductors, including protective bonding conductors, and conductors for functional earthing, if any. to the means of earthing.

Exposed-conductive-part. Conductive part of equipment which can be touched and which is not normally live, but which can become live when basic insulation fails. For example the metal of an electric towel rail.

Extraneous-conductive-part. A conductive part liable to introduce a potential, generally Earth potential, and not forming part of the electrical installation i.e. the soil pipe I talked about.

Is low voltage the same as low energy ? ;)
No! It's the watts that count, not the volts.
There is a common misconception that low voltage lighting systems are the same thing in terms of energy efficiency as low energy lighting systems. On this page we will try to explain why this is.
Measuring energy

Energy is measured in watts - your electricity bill probably shows how many kilowatts you have used. A kilowatt is 1000 watts.

Therefore, if you can produce a lot of light while using a small amount of watts you have a low energy light, and a cheaper electricity bill.

You probably know that low energy light bulbs have a small wattage rating and are often compared to an equivalent wattage. You might see that an 11w low energy bulb is the equivalent of a 60w normal bulb. This is only comparing the amount of light that is produced, it has nothing to do with the amount of energy consumed.
Volts, amps and watts
To show that a low voltage light is not a low energy light, we will compare these three lights:
• 50w low voltage spot light
• 50w mains voltage spot light
• 9w low energy spot light.
All three examples will produce about the same amount of light, but only one will cost less to run.
You might remember from your school days that watts = volts x amps. Once we know this we can easily show that the maths confirms the number of watts used by each of the three example light:

Volts (The electric supply connected to the light) Amps ( watts divided by volts) Watts (as described by the product)
………………………………………………. Volts ………………… Amps ………………. Watts 50w low voltage spot light …….12 …………………… 4.17 ……………………. 50 50w mains voltage spot light ….230 ………………….. 0.21 …………………… 50 9w low energy spot light ……….. 230 ………………….. 0.03 ………………….. 9

As you can see - the 230v 50w bulb uses exactly the same amount of watts (power) as the 12v 50w bulb.
But doesn't it use less power because it's running at 12 volts ?

No - watts are watts. It doesn't matter what the voltage is. We can show this more clearly by explaining about transformers:
Transformers
Low energy lighting such as the 9w bulb in our example will generally run at the full mains voltage, without requiring any change in the voltage.
Most low voltage lighting runs at 12 volts so unless you're running it from a battery (e.g in your car) there has to be a transformer to reduce the mains electricity supply from 230 volts to 12 volts. Some light fittings have a transformer built into them, and sometimes a separate transformer is required.

Transforming volts and amps
When a transformer transforms a voltage it also transforms the available amount of amps - In the table above you can see that the 12v light uses a lot more amps then the mains voltage lights.
The available amps are transformed by the same ratio as volts but in the opposite direction, so if the voltage is reduced by 20 times (230v to 12v) the amps are increased by 20 times (0.21 to 4.2).
In our above example the voltage has been reduced by 20 times, so the amps have increased by 20 times, but the wattage is the same.

Additionally because the transformer efficiency will not be 100% (some energy is lost in the transformation) the 12v bulb might even more use more power than the 230v one, as the transformer will be 'using' some as well as the light.

Is low voltage the same as low energy ?
No - it's the watts that count, not the volts.
 
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One thing to always remember is that nothing is 100% foolproof. All of these tests are those used by the IET as the best tests available to ensure maximum safety. ;)

Tests done before the power is turned on, these establish that nothing will go bang and that all protective devices (circuit breakers and RCD) will work from the moment the power is turned on.

Continuity of protective conductors - Here Continuity really just means that the earth cabling is continuous and has no breaks.
This involves checking that all 'earth' connections are sound so that if a fault develops the voltage will go to earth.
Why this is important is that if an appliance is faulty, i.e. loose wire in a washing machine touches the casing, and there is no path to earth the circuit breaker will not work. So the machine stays live until there is a path to earth, such as someone touching it.
If there is a good earth connection then this will cut the power immediately before any harm can be done.

Continuity of final circuit conductors - This is to ensure that the 'live' and 'neutral' are the same in each socket and appliance on a circuit.
It is important that these are not mixed up causing someone to think the cable is the neutral when it is actually live.
Although people will tell you this doesn't matter in France it does. It is less important as French circuit breakers cut the power to both live and neutral, whereas in the UK they only cut power to the live side.

Insulation Resistance - Believe it or not power can 'leak' through insulation on cables, this tests for any leakage.
The test is done by applying a high voltage through the cables and noting the resistance. In new cables this is usually very high but if old or damaged it can give a low reading.
All readings should be high but if not this indicates possible damage to the insulation or even such things as a faulty or damaged socket.
Best to find these before the power is switched on, as you can imagine.

Polarity - Tests that live is live and neutral is neutral.
This especially applies to appliances such as washing machines, also to fluorescent lighting and especially screw in type lamps.


So - At this point when we turn on the power there should be no surprises.

Tests once the power has been turned on. Now we know nothing will go bang and that if there are any problems people will be protected we can turn on the power. Then we can use the power now in the circuit to do tests to confirm the test results done with the power off.

Earth electrode resistance - This only applies if you have an earth rod fitted.
It is possible to measure this before power is turned on using special test equipment.

Earth fault loop impedance - Sounds very grand doesn't it, basically it means measuring the maximum true resistance for a circuit.
This is important as if it is too high either the RCD will not work in the required time, or not at all.
Circuit breakers will also fail to work if this resistance is too high.
This requires a specialised meter to do this, a cheap one from a DIY store will not give this reading as accurately as it needs to be done.

Prospective fault current - Based on the Earth fault loop impedance really. This shows what the current will be if you do have a fault such as the live cable shorting out. This can be hundreds of Amps so this is where the Circuit Breaker comes in as it will cut the power before this massive current can do any damage.
You need to know this in order to ensure that all circuit breakers etc. can withstand this amount of current without damage.
Most can but best to be sure, the lower the loop impedance the higher the fault current.
Loop impedance is usually high where an earth rod is used, but will be low where a supplier's earth connection is used. As a general rule the closer to the supply transformer then the lower the resistance is, so the higher the fault current.

Functional tests - Just testing that all the items work. Lights come on as expected, sockets all work etc.
Simply testing the switches to see that all works as it should. Switching on high load appliances to see that they can all be put on at the same time and so forth.

Conductor Materials : ;)

The Primary Materials in use today are Copper & Aluminium ,
These two Materials are used because they are reasonable in cost and are good Electrical Conductors ,
Good Conductors ;

Silver :
* best Conductor ,
* used for contacts ,
* plated onto some Conductors ,
Copper :
* good Conductor ,
* most widely used ,
Aluminium :
* not as good as Copper ,
* strong , light , and cheap ,
* used for transmission Conductors ,
* used for power distribution ,
Gold :
* almost as good as Copper ,
* extremely résistance to corrosion ,
* too expensive for general usage ,
* used primarily for contacts and terminals on printed circuit boards ,
Fair Conductors :
Brass , Zinc , Iron , and Nickel
Tungsten ( used for filaments )
Nichrome ( used for heating elements )
Mercury ( used for thermostats’ and switches )
Copper : Copper is most important and commonly of all conductor materials . copper is used because it possesses several

Desirable characteristics ,
* Copper is highly conductive ( both thermally & electrically ) it is second only to silver and gold in conductivity ,
* Copper is plentiful and relatively inexpensive when compared to silver & gold ,
* Copper is both ductile and malleable . these properties make it ideal for use as a conductor ,
* Because it is resistant to both corrosion and fatigue , copper may be used in a variety of industrial and commercial environments ,
Aluminium , Aluminium is the second most popular material used in fabrication of electrical conductors , it is cheaper and lighter
Than copper and has almost as good thermal and electrical conductivity , unlike copper , aluminium does not possess it the tensile
Strength . it transmission lines , aluminium is reinforced with steel to give it the tensile Strength required , aluminium possesses several other characteristics ,
* Aluminium expands and contracts on copper terminals , causing high résistance and resultant heat , High résistance builds up because
The copper and aluminium have different thermal coefficients ; therefore , the terminals loosen when aluminium is used with copper ,
* Aluminium corrodes when connected to copper conductors because of galvanic chemical action caused by the reaction of the two
Dissimilar metals , No-oxide chemical compounds must be used to prevent this reaction ,
* Aluminium is used in power systems , depending upon the design and code requirements ,
* Aluminium is used in transmission , shipyard , building ,
* Aluminium does not conduct as well as copper and , therefore , must have a slightly larger cross-sectional area for the same ampacity
In spite of this , Aluminium conductors are generally lighter and less expensive than copper conductors of the same ampacity ,
 
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method when installing cable on insulation ? ;)

Reference methods 100 and 101 refer to twin & earth (T/E) cable installed within various thickness of insulation. What reference method should I use when cable is installed on top of any insulation ?

Regulation 523.7 of BS-7671 requires that, where a cable is to be run in a space to which thermal insulation is likely to be provided, the cable is - wherever practicable - to be fixed in a position where it will not be covered by the thermal insulation.

the cable would appear to be in contact with thermal insulation on one side only. Therefore, if there is free air on the remaining sides of the cable, reference method 'C' for either Table 4D2A or Table 4D5 would be appropriate.

BS5803-5:1985
Thermal insulation for use in pitched roof spaces in dwellings. Specification for installation of man-made mineral fibre and cellulose fibre insulation

Thermal insulating materials, Roof spaces, Pitched roofs, Domestic facilities, Man-made fibres, Mineral fibres, Cellulose, Fibres, Installation, Sheet materials, Pellets, Beads, Particulate materials, Thermal insulation, Water storage cisterns, Pipes, Ven
Cross references :
BS 874, BS 3533, BS 3589, BS 5250, BS 5422, BS 5803:part 1, BS 5803:part 2, BS 5803:part 3, BS 7671, PD 6501:part 1

Loft Insulating Materials ;)
Mineral fibre or fibreglass matting is usually available in rolls 400mm (16in) wide. Thicknesses range from 100mm (4 in) to 200mm (8 in). In the UK, the total thickness of insulation should be at least 200mm (8in), the thinner insulation material available allow for old, thinner loft insulation to be overlaid to achieve the 200mm. Roll insulation

Sheep’s Wool insulation is a general purpose natural wool fibre product designed for use in loft, rafter, internal wall and inter-floor applications. It is specifically constructed to match and surpass the Part L Building Standards with reference to Thermal, Fire, Mould Resistance and Structural performance.
 
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COLD BENDING 20-25MM CONDUIT ;)

This may be carried out on all conduit sizes up to25mm in diameter using the correct size and gauge of bending spring. It should be noted that the heavy gauge spring is colour banded green and the light gauge spring colour banded white near the tip of the spring. These springs are not interchangeable under any circumstances. Make sure they are not damaged in any way as this can cause the conduit to kink and fracture making removal of the spring difficult.(In cold weather the Conduit should be warmed by rubbing with a rag or some other suitable means before bending.)

To bend the conduit insert the spring to the desired position, grip the conduit on either side of the
bend and bring slowly together to form the bend. The bend should be made more acute than necessary because of the tendency of the PVC-U to ‘recover’ after bending. To remove the spring twist in an anti-clockwise direction which will reduce its in an anti-clockwise direction which will reduce its diameter. At the same time turn the conduit in a
clockwise direction gently pulling the spring and conduit apart. If the spring fails to release during this operation do not pull too hard otherwise damage to the spring may occur. Repeat the removal procedure turning the spring again in an
anti-clockwise direction and rotating the conduit clockwise slowly pulling them apart. The conduit
should then be fastened into position to prevent further ‘recovering’ of the bend.

HOT BENDING ;)

This should be carried out on all conduit above25mm diameter using the correct size and gauge of
bending spring. Insert the bending spring into the conduit as previously described, gently heating the
conduit with a hot air torch, hot water or by other suitable means, with care being taken to avoid the
direct application of a flame to the conduit. When the conduit is in a pliable state, slowly bend around a suitable former, holding in position for about one minute until set when the bending spring may then be removed by twisting in an anticlockwise direction and gently withdrawing from the conduit. If the conduit is bent too fast or, particularly in the
case of light gauge across the knee, there is a risk of damage to both the conduit and spring. Similarly
once the bend has been made it should not be forced backwards but allowed to recover naturally.

JOINTS AND COUPLERS ;)

To accommodate for thermal movement due to temperature change (Materials Data) on surface installations, it is recommended that expansion
couplings be used at a maximum distance of 6m intervals. Where high ambient temperatures or frequent variations in temperature are likely to occur this distance should be reduced. Expansion couplers are installed with the →→ short side coated with solvent cement ←← and the coupler pushed firmly over the conduit down to the shoulder. The slip side coated inside with lubricant sealant receives the conduit to a midpoint to the nib. This will then permit expansion or contraction providing the conduit is free to move in the saddles.

Conduit fittings are installed in the system using solvent cement (MSC20) for permanent installations and lubricant sealant (MSC1) where the installation is subject to frequent changes.

Straight runs exceeding 3 metres, or runs of any ;)
length incorporating bends or sets. The term ‘bend’ signifies a British Standard 90º bend and one double set is equivalent to one bend.

Conduit / Following cable factors : ;)

O.S.G ( table 5C ) 16 for 1mm2 , 30 for 2.5mm2 & 58 for 6mm2
Cf : ( 8 x 16 ) + ( 4 x 30 ) + ( 2 x 58 ) = 128 + 120 + 116 = 364

the term “ bend “ means a right angle bend or left angle or double set ,

O.S.G ( table 5D ) gives a conduit factor for 20mm conduit 6m long with double set as 233 ,
Which is less than 364 and thus to small . The next size has a conduit factor of 422 which will be acceptable since it is larger than 364 .

The correct conduit size is 25mm diameter ,

O.S.G ( table 5D ) 10m long Straight 25mm conduit has a factor of 442 . This is too small , so the next size , with a factor of 783 must be used ,
The correct conduit size is 32mm diameter ,

Example :
1.5mm2 Straight length of conduit from a Consumers Unit encloses ten 1.5mm2 & four 2.5mm2 Solid ↔ Conductor P.v.c
Insulated cables , Calculate a suitable Conduit size ,

From O.S.G ( table 5A ) which is for short straight runs of conduit ) total cable factor will be :
1.5mm2 ↔ 10 x 27 + 2.5mm2 ↔ 4 x 39 = 426

From O.S.G ( table 5B ) 20mm diameter conduit with a factor of 460 will be necessary ,

Example :

A length of trunking is to carry eighteen 10mm2 , sixteen 6mm2 , twelve 4mm2 , and ten 2.5mm2 Stranded single P.v.c
Insulated cables , Calculate a suitable trunking size , O.S.G ( table 5E )
18 x 10mm2 at 36.3 = 18 x 36.3 = 653.4
16 x 6mm2 at 22.9 = 16 x 22.9 = 366.4
12 x 4mm2 at 15.2 =12 x 15.2 = 182.4
10 x 2.5mm2 at 11.4 = 10 x 11.4 = 114.0
Total cable factor = 1316.2

From the trunking factor O.S.G ( table 5F )
Two stranded trunking sizes have factors slightly greater than the cable factor , and either could be used ,
They are ( 75mm x 50mm at 1555 ) & ( 100mm x 38mm at 1542 )

CAPACITY EXAMPLE : 5C ;)

Number of cables for a 3.0 metre run with three bends
CONDUIT 20mm dia.
CABLE SOLID 2.5mm2 ( 3 qty )
CABLE STRANDED 4.0mm2 (2 qty )
Term total – ( 30+30+30 )+( 43+43 ) = 176

Note-: It is recommended that a 32 TPI hacksaw blade be used for cutting steel trunking.

Earthing of Steel Trunking

A trunking installation must be earthed. Earth continuity is ensured by the proper tightening of all bolts used throughout the system. Some manufactures recommend that earth continuity be completed by fixing a copper or aluminium strap across all joints. It is more important that all the bolts involved in the system are tightened. It is not unusual to find that copper or aluminium straps are used, but are left loose, resulting in poor earth continuity.

Eddy Currents in Steel Conduit

Metal conduits in which a.c. circuit wiring is installed MUST contain all the current carrying conductors of each circuit in the same conduit, to eliminate the possibility of induced eddy currents. Eddy currents could result in the metal conduit and cables becoming hot.

Some Advantages of Steel Conduit
• Affords cables good mechanical protection
• Permits easy rewiring
• Minimises fire risks.
• Can be utilized as the Circuit Protective Conductor. ( CPC )

Cable Capacity of Steel Conduit ( Space Factor )

Having determined the correct number and cross-sectional area of cables for a given load it is necessary to select the size of conduit that will accomodate them.
If a greater number of cables are installed in the conduit, over-heating, insulation damage and fire may result. As a general rule the number of cables drawn into a conduit should not be such as to cause damage to either the cables or the conduit during the installation.

Termination of Steel Conduit to Enclosures

Two methods of terminating steel conduit are commonly used.
• The coupling and male bush method, (Usually used and preferred)
• The locknut and female bush method, (Used where space is tight)

Jointing Steel Conduit

Where two lengths of conduit are to be joined a plain coupling is used. To ensure good electrical continuity and maximum mechanical strength the tube ends must tighten inside the coupling (Max gap 2 mm) Care must be exercised to do this without leaving threads outside the coupling.
Where neither tube can be turned it is necessary to resort to the technique known as the “running coupling” , After tightening up the lockring the exposed thread must be painted to prevent corrosion.
Expansion of PVC Conduit
Expansion couplings should be used for surface installations at a recommended maximum of 4 metre intervals.
Where frequent variations in ambient temperature are likely to occur this distance must be greatly reduced.

Advantages of PVC Conduit
• Lightweight and easy to handle
• Easy to cut and deburr
• Simple to form and bend
• Does not require painting
• Minimal condensation due to low thermal conductivity in wall of conduit.
• Speed of installation
• Excellent electrical and fire resistant properties

Disadvantages of PVC Conduit

• Care must be taken when glueing joints to avoid forming a barrier across the inside of the conduit.
• If insufficent adhesive is used the joints may not be waterproof.
• PVC expands about 5 times as much as steel and this expansion must be allowed for.
• PVC does not offer the same level of mechanical protection as steel.
• A separate Circuit Protective Conductor must be run inside the conduit.
 
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Ways of assessing Knowledge Evidence: ;)
Questioning
Both verbal and written questioning gives the teacher/tutor the opportunity to gauge the learner’s understanding and allows them to demonstrate their underpinning knowledge. Questioning can be done during feedback sessions and can be used to check whether learners can understand their mistakes when errors are pointed out or to explore in greater depth a situation which has arisen.
• Oral questions
Oral questioning is used to check a learner’s underpinning knowledge of the subject. The learner can be asked questions about a subject which has just taken place or more general questions to check on their knowledge about other topics in which they are involved. If the answers to the oral questioning are to provide final portfolio evidence, concise but clear notes should be made at the time by the assessor. These notes should be signed and dated by the learner and by the assessor for verification purposes.
• Written questions
Written questions could be set in the contexts of task sheets, short tests or homework and can take several forms from short to extended answers. They are a valuable assessment tool to check a learner’s underpinning knowledge as it gives the teacher/tutor the opportunity to ask more searching questions and the learner the opportunity to think about their answers and to do some research if necessary. Once the answers have been assessed, the learner and their assessor have some tangible evidence which can form a basis for discussion and there will be a record of the answers in the portfolio.
• Pre-set questions
These could be set by the assessor as homework, or given under test conditions. In some circumstances, they could also be examination questions set by the Awarding Body. In this case, all learners doing the qualification are being given the same sets of questions in the interests of fairness and standardising assessment practices. A bank of questions may be produced which are used for assessment purposes by all assessors for a standard approach.
• Assessor devised questions
These would generally be set by the teacher/tutor. Some sets of questions may need to be specifically devised to test certain required skills. Other questions can be devised to be used as a learning tool for the learner and an assessment tool for the teacher/tutor. They are valuable in that they allow the teacher/tutor to be responsive to the particular conditions under which the learner is working.

;) An ammeter inserted in the circuit will record a PLUS and MINUS READING. Which means the current is flowing in the opposite direction.

In most cases many cycles of the waveform occur in one second and the number of
cycles which occur per second is known as the FREQUENCY – Symbol ( f ). Frequency is measured in HERTZ - (Hz).

Time ( mS ) : there are five cycles occurring in one second and hence :- Frequency ( f ) = 5 Hz
Relationship between frequency and period (time):-
( a ) f = 1 – T Hz or ( b ) T – 1 – f sec

Where T is the PERIOD (i.e. the time taken to complete one waveform )

Examples :
1. A waveform has a frequency of 5 Hz, calculate the period of the waveform.
T = 1 – f = 1 – 5 = 0.2 sec
(This means 1 waveform will be traced every 0.2 seconds)
2. If the period of an AC waveform is 5milli seconds , find the frequency
5 milli seconds = 0.0005 seconds
f = 1 – T = 1 ÷ 0.0005 = 200Hz

Exercise :
1. Given the following frequencies, calculate the period of the waveform.
(a) f = 100Hz
(b) f = 5Hz
(c) f = 20Hz
(d) f = 100Hz
(e) f = 1Hz

2. Given the following periods of each cycle calculate the frequency of the waveforms.
(a) T = 0.05 seconds
(b) T = 2 seconds
(c) T = 25 milliseconds
(d) T = 125 milliseconds
(e) T = 5 milliseconds

Power Dissipation : ;)

All components have resistance so when a current flows through them power is dissipated in most cases in the form of heat. It is something to be aware of in the selection of components to be used in a circuit that the power ratings are not exceeded, examples are bulbs and resistors.

Example 1
Find the power dissipated by the bulb ( Resistance of bulb = 100 ohms )
To find the power dissipated in the bulb which has a resistance of 100Ω
If the formula Power = I x V watts is to be used the following data must be known: current flowing through the bulb and voltage across the bulb.
As the 200 Ohms resistor and the lamp are in series then :
R t = 200 + 100 = 300Ω
So now having one voltage and one resistance the current flowing in the circuit can be calculated :
I = V – Rt = 9v ÷ 300 = 0.03 Amps
The voltage across the bulb can be found:
V (bulb) = I x R where R = the resistance bulb and I is the current
Vd = 0.03 x 100 = 3volts
We now have values for both the current through the bulb and the voltage across it.
P = I x V = 0 .03 x 3 = 0 .09W or 90mW.
The power could also be calculated using the formula : Power = V2 – R = 9 ÷ 100 = 0.09 watts

Example 2
In the circuit shown calculate the power dissipated in the 3Ω resistor.
18V / R1 = 4Ω R2 = 6Ω R3 = 3Ω
The first step is to find the total résistance of the circuit.
R2 and R3 are in parallel and this parallel arrangement is in series with R1
To calculate the parallel pair R2 // R3 ( let equivalent resistance = Rv )
Rv = R2 x R3 = 6 x 3 = 18
…….R2 + R3 ….. 6 + 3 ….. 9 = 2 Ω

Circuit now reads R1 and R2 in series.
18V / R1 = 4Ω Rv = 2Ω : R total = R1 + Rv = 4 + 2 = 6Ω

From having one voltage and one resistance the current flowing in the circuit can be found:
18V R total = 6Ω ( I = V – R total = 18 ÷ 6 = 3 Amps

Knowing there is 3Amps flowing in the circuit we can now calculate the voltage across the two resistors in parallel. Remember that their effective resistance is 2Ω

Voltage across parallel block: I x Rv = 2 x 3 = 6volts 18V R1 =4 Ω R2 = 6 Ω R3 = 3Ω V = 6V : Voltage = 6V Résistance = 3 Ω Power dissipated by the resistor : Power = V2 – R = 6 x 6 – 3 = 12 Watts

Exercises :
(a) In the circuit shown the motor has an internal resistance of 10Ω Find the power developed by the motor. ( 20V )
(b) Calculate the power dissipated in the 12Ω resistor. ( 54V / 6Ω 120Ω )
(c) The bulb shown has a filament resistance of 12 ohms. Calculate the output power. ( 45V / 6Ω 120Ω ulb )
(d) In the circuit shown all the bulbs have a resistance of 10Ω. Find the output power B3 : ( 30V / B1 / B2 / B3 )
 
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Ohms Law : ;)

Power = V2 – R or R x I2 or V x I
Voltage = P – I or R x I or √ P x R
Resistance = V – I or V2 – P or P – I2
Current = P – V or V – R or √ P – R

1a) Three resistors are connected in series to a 240 V power supply. One of the resistors is rated at 10 Ω, one at 15 Ω, and the third is unknown. If the current in the circuit is measured to be 4 A, what is the total resistance of the circuit ? ( 60 Ω )

1b) What is the rating of the unknown resistor ? ( 35 Ω )

1c) What is the voltage drop across the unknown resistor ? ( 140 V )


2 ) Four resistors are hooked up in series to unknown power supply. The resistors are rated as follows; 5 Ω, 10 Ω, 20 Ω, and 25 Ω. If the voltage drop across the 10 Ω resistor is measured to be 60 V, what is the rating of the power supply ? ( hint: first find the current in the circuit )( 360 V )

V . R1.R2.R3 ,

V/1 . 120 V. R1 5 Ω . I1 24 A
V/2 . 120 V. R2 10 Ω . I2 12 A
V/3. 120 V. R3 25 Ω . I3 4. 8 A
V total 120V . R total 2.94 Ω . I total 40.8 A
Fill in the rest of the blanks if V total = 120V, R1 = 5 Ω, R2 = 10 Ω, and R3 = 25 Ω

;) * Ohm’s Law V I R =
(Voltage drop equals current times resistance.)
This is the main equation for electric circuits but it is often misused. In order to
calculate the voltage drop across a light bulb use the formula: V light bulb = I light bulb R light bulb
For the total current flowing out of the power source, you need the total resistance of the circuit and the total
Current : V . total = I total , R total ,

Power is the rate that energy is released. The units for power are Watts (W), which
equal Joules per second [W] = [J]/. Therefore, a 60 W light bulb releases 60 Joules energy every second

The equations used to calculate the power dissipated in a circuit is P. I V =

As with Ohm’s Law,
one must be careful not to mix apples with oranges. If you want the power of the entire circuit, then you multiply the total voltage of the power source by the total current coming out of the power source. If you want the power dissipated (i.e. released) by a light bulb, then you multiply
the voltage drop across the light bulb by the current going through that light bulb
 
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Why measure earth loop impedance ? ;)

Earth loop impedance testing is essential since if a live conductor is accidentally connected to an earth conductor in a faulty appliance or circuit, the resulting short-circuit current to earth can easily be high enough to cause electric shock or generate enough heat to start a fire. Normally, the fuse will blow or another circuit protection device will trip, but a
situation may arise where the actual short-circuit current in a faulty installation is of insufficient level and the protection device would thus take too long to activate. The delay can be disastrous for life and property. It is therefore necessary to know if the impedance of the path that any fault current would take is low enough to allow sufficient current to flow in the event of a fault and that any installed protective device will operate within a safe time limit.

Verifying protection by automatic supply disconnection :

fault loop testing falls under the category of ‘Verifying protection by automatic supply disconnection’.
This covers verification of the effectiveness of protective measures, and the test methods applied depend on the type of system. TT systems, for example, require measurement of the earth electrode resistance for exposed conductive- parts of the installation,
whereas IT systems use calculation or measurement of the first fault current. This application note looks specifically at TN systems, which require measurement of the fault loop impedance and verification of the characteristics of the associated protective device ( i.e. visual inspection of the nominal current setting for circuit-breakers, the current ratings and blow characteristics
for fuses and the correct functioning of RCDs ).

The earth loop impedance of each individual circuit from the point of use back to the incoming supply connection point should be measured.

A separate measurement of the external loop impedance of the installation can also be made at the incoming supply point or main distribution panel and this value will form part of the overall loop impedance from any part of the final circuit installation. Knowing the earth loop impedance, it is possible to calculate the value of the prospective fault current (PFC) at any point in an installation and to ensure that all installed protective devices are of an adequate rating to clear the potential fault current level.

Measuring earth loop impedance :

Since the AC impedance of a circuit may be different from its DC resistance particularly for circuits rated at over
100 A – the fault loop impedance is measured using the same frequency as the nominal mains frequency (50 Hz).
The earth loop impedance test measures the resistance of the path that a fault current would take between line and protective earth. This must be low enough to allow sufficient current to flow to trip a circuit protection device such as a fuse or miniature circuit breaker.

testers can be
used to carry out the test at a distribution board using the three separate test leads supplied, and at appliance
outlets using a dedicated lead fitted with a mains plug. A plug of the appropriate national standard is also

Determining the PFC is important to ensure that the capability of fuses and over-current circuit breakers are not exceeded.

Interpreting results and taking remedial action :

Remember that it is not sufficient just to carry out tests and record the results. Knowledge of Regulations– and of how to interpret results – is also required to ensure the installation’s safety characteristics are within the prescribed limits. An excessive earth loop impedance value should, for example, prompt an investigation into its cause. Remedial be carried out, and the installation action should then retested.

Multifunction Installation Testers have a loop impedance test function in addition to being able to measure
prospective short circuit current (PSC) and fault current (PFC).

Proper use of clamp meters in commercial and residential environments ? ;)

Clamp meters in residential applications;

For residential electricians, clamps are a necessity to measure loads on individual branch circuits at the distribution panel.
While a spot check of current is often sufficient, sometimes it doesn’t provide the full picture as loads are switching on and off, going through cycles, etc. Voltage should be stable in an electrical system, but current can be very dynamic. peak or worst-case loading on To check the a circuit, use a clamp with a min/max function which is designed to catch high currents that exist for longer than 100 ms, or about eight cycles. These currents lead to intermittent overload conditions which can cause nuisance tripping of circuit breakers.
Take measurements on the load side of the circuit breaker load side of the circuit breaker or fuse. The breaker will open the circuit in the event of an accidental short circuit. This is especially important with any kind of direct-contact voltage measurement. Even though
clamp jaws are insulated and therefore have a level of protection that doesn’t exist with direct-contact voltage measurement, it’s still a good idea to be cautious. A common problem in residential electrical work is mapping outlets to breakers.
A clamp can be useful in identifying which circuit a particular outlet is on. First take a baseline reading, at the distribution panel, of the existing current on the circuit. Then put the clamp in min/max mode. Go to the outlet in question, plug in a load—a hair dryer is ideal—and turn it on for a second or two. Check the clamp to see if the max current reading has changed. A hair dryer will typically draw 5 A, so there should be a noticeable difference. If the reading is the same, you’ve got the wrong breaker.

Clamp meters in commercial environments :

Clamp meters are used at the panelboard to measure circuit loading on feeders as well as on branch circuits. Measurements on branch circuits should always be made at the load side of the breaker or fuse.
• Feeder cables should be checked for balance as well as loading: current on all three phases should be more
or less the same, to minimize the return current on the neutral.
• The neutral should also be checked for overloading. With harmonic loads, it’s possible for the neutral to be
carrying more current than a feeder—even if the feeders are balanced.
• Each branch circuit should also be checked for possible overloading.
• Finally the earth circuit should be checked. Ideally there should be no current on the earth,

Testing for leakage currents :

To check if there is leakage current on a branch circuit, put both the live and neutral wires in the jaws of the clamp. Any
current that is measured is leakage current, i.e., current returning on the earth circuit The supply and return currents
generate opposing magnetic fields. The currents should be equal (and opposite) and the opposing fields should cancel
each other out. If they don’t, that means that some current, called leakage current, is returning on another path, and
the only other available path is the earth. If you do detect a net current between the supply and return, consider the nature of the load and the circuit. A mis-wired circuit can have up to half of the total load current straying through the earth system. If the measured current is very high, you probably have a wiring problem. Leakage current may also be caused by leaky loads or poor insulation. Motors with worn windings or moisture in fixtures are common culprits. If you
suspect excessive leakage, a de-energized test using a megohm -meter will help evaluate the integrity of the circuit’s insulation and help identity if and where a problem exists.

Continuity : ;)

Testing the continuity of protective conductors is normally carried out with an instrument being able to generate a no-load voltage in the
range 4 to 24 V (DC or AC) with a minimum current of 0.2 A. The most common continuity test is measuring the resistance of protective
conductors, which involves first confirming the continuity of all protective conductors in the installation, and then testing the main and supplementary equipotential bonding conductors. All circuit conductors in the final circuit are also tested. ( 612.2.1 ) ↔

As Continuity Testing Measures very Low Résistances ,
the resistance of the test leads must be compensated for. a time-saving Auto-Null feature that, by simply touching the test leads together and
pressing the zero button, measures and stores the test lead resistance,
 
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Verifying protection by automatic supply disconnection : ;)

Verification of the effectiveness of the measures for protection against indirect contact by automatic disconnection of supply depends on
the type of system. In summary, it is as follows:

• For TN systems: measurement of the fault loop impedance; and verification of the characteristics of the associated protective device
the associated protective device nominal current setting for circuit breakers, the current ratings for fuses and testing RCDs).

• For TT systems: measurement of the earth electrode resistance for exposed-conductive-parts of the installation; and verification of the
characteristics of the associated protective device (i.e. RCDs by visual inspection and by test).

• For IT systems: Calculation or measurement of the fault current.

Measurement of fault loop impedance :

Measurement of the fault loop impedance is carried out using the same frequency as the nominal frequency of the circuit (50 Hz). The
earth-loop impedance test measures the resistance of the path that a fault current would take between line and protective earth, which must be low
enough to allow sufficient current to flow to trip a circuit protection device such as a MCB (Miniature Circuit Breaker).

Functional test :

All assemblies, such as switchgear and control gear assemblies, drives, controls and interlocks, should be functionally tested to show that they
are properly mounted, adjusted and installed in accordance with the relevant requirements of the standard. Protective devices must be
functionally tested to check whether they are properly installed and adjusted.

Polarity test :

Where regulations forbid the installation of single-pole switching devices in the neutral conductor, a test of polarity must be made to
verify that all such devices are connected in the phase only. Incorrect polarity results in parts of an installation remaining connected
to a live phase conductor even when a single-pole switch is off, or an over-current protection device has tripped.
 
Where metal conduit is used as a protective conductor, its cross-sectional area shall be determined either by application of the formula of 543.1.4 , or Table 54.7

* AC motor : ;)
A type of electric motor that runs on alternating current. AC motors are more commonly used in industry than DC motors but do not operate well at low speeds.
* alternating current :
Current that regularly reverses the direction of its flow in a repeating, cyclical pattern.
* armature :
The part of a motor or generator in which a current is induced by a magnetic field. The armature usually consists of a series of coils or groups of insulated conductors surrounding a core of iron.
* bearing :
A friction-reducing device that allows one moving part to glide past or rotate within another moving part.
* brush :
A device found inside a generator that is used only in pairs to transfer power from a rotating object. Brushes rest on the commutator of a DC motor.
* capacitor :
An electrical device that stores energy and releases it when needed. A capacitor gives a single-phase motor more torque but has a limited life.
* capacitor motor :
A single-phase motor with a running winding, starting winding, and a capacitor. Capacitor motors have more torque than other single-phase motors.
* capacitor start-and-run motor :
A type of capacitor motor that uses two capacitors, one for starting the motor, and one that remains in the circuit while the motor is running.
* capacitor-run motor :
A type of capacitor motor that has a capacitor and starting winding connected in series at all times.
* capacitor-start motor :
A single-phase motor with a capacitor. The capacitor gives the motor more starting torque.
* centrifugal switch :
A type of switch that operates using the centrifugal force created from the rotating shaft. The centrifugal switch activates and de-activates depending on the speed of the motor.
* direct current :
A current formed when electrons flow in one continuous direction.
* dual voltage motor :
A type of three-phase motor that operates on two voltage levels. Dual voltage motors allow the same motor to be used with two different power line voltages.
* electric motor :
A machine that converts electricity into mechanical energy or motion. An electric motor is a common power source for a mechanical system.
* efficiency losses :
A measure of the energy output versus the amount of input energy. The output energy is typically less than the input energy.
* electromagnetic induction :
The process in which current is induced in a magnetic field using a current-carrying coil. An AC generator produces a current through electromagnetic induction.
* field winding :
The conducting wire connected to the armature that energizes the pole pieces. Field windings are connected in series or parallel.
* generator :
A device that converts mechanical energy into electrical energy by magnetic induction.
* induction motor :
A type of AC motor that uses electrical current to induce rotation in the coils.
* magnet :
A device or object that attracts iron and produces a magnetic field.
* magnetic flux :
The area in and around a magnet that exhibits the powers of attraction and repulsion. Rotating an armature through lines of magnetic flux induces AC.
* motor nameplate :
A plate attached to a motor that displays all of the motor's information
* output shaft :
The rotating part on the AC motor that holds the rotor and allows it to turn.
* phase displacement :
The separation of the three phases in a three-phase motor. The windings are spaced 120º apart.
* reactance :
The resistance to the flow of alternating current due to inductance.
* resistance :
The opposition to current flow. Electricity flows in the path of least resistance.
* rotor :
The rotating part of a motor.
* running winding :
Heavy, insulated copper wire in a single-phase motor that receives the current for running the motor. The running winding remains connected when the starting winding is disconnected.
* secondary winding :
The second winding that current passes through in a transformer. The secondary winding contains fewer, but thicker wires that are wrapped into a coil.
* shaded-pole motor :
A single-phase motor that is 1/20 HP or less and is used in devices requiring low torque.

* sine wave :
The most common type of AC waveform. A sine wave consists of 360 electrical degrees and is produced by rotating machines.
* single voltage motor :
A type of three-phase motor that operates on only one voltage level. Single voltage motors are limited to having the same voltage as the power source.
* single-phase motor :
A type of motor with low horsepower that operates on 120 or 240 volts. Single-phase motors are often used in residential appliances like washing machines and air conditioners.
* slip :
The difference between a motor's synchronous speed and its speed at full load. Percent slip is a way to measure the speed performance of an induction motor.
* slip ring :
A conductive device attached to the end of a generator rotor that conducts current to the brushes. Slips rings are also used in AC wound rotor motors.
* split-phase motor :
A single-phase motor that consists of a running winding, starting winding, and centrifugal switch. The reactance difference in the windings creates separate phases, which produce the rotating magnetic field that starts the rotor.
: squirrel cage rotor :
A type of three-phase AC rotor that is constructed by connecting metal bars together at each end. It is the most common AC rotor type.
* starting winding :
Fine, insulated copper wire in a single-phase motor that receives current in the motor at start-up. When the motor reaches 60-80% of the full load, the starting winding is disconnected and the running winding remains in the circuit.
* stator :
The stationary part of a motor.
* stepped down :
In electricity, a phrase used to describe voltage adjustment. To step down voltage means to decrease voltage.
* stepped up :
In electricity, a phrase used to describe voltage adjustment. To step up voltage means to increase voltage.
* synchronous motor :
A constant-speed AC motor that does not use induction to operate. A synchronous motor needs DC excitation to operate.
* thermal switch :
A type of switch often found in split-phase motors that signals that the motor may overheat
* three-phase motor :
A motor with a continuous series of three overlapping AC cycles offset by 120 degrees. Three-phase power is used for all large AC motors and is the standard power supply that enters homes and factories.
* torque :
A force that produces rotation.
* transform :
To increase or decrease the voltage in a circuit
* wound rotor :
A type of three phase rotor that contains windings and slip rings. This motor type permits control of rotor current by connecting external resistance in series with the rotor windings.
 
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How to Test & Troubleshoot Electric Motors : ;)

Step (1) Place safety glasses over your eyes. Any time you are repairing an electrical device, safety glasses should be your number one tool. Shut off all electric power to the motor, whether this is turning off a circuit breaker or removing fuses from the disconnect switch.

Step (2) Remove the wiring cover on the motor and set aside the screws so you do not lose them. Read the motor's nameplate data to confirm whether this is a low voltage 115 volt motor, a 230 volt motor, or a 3-phase 230 volt or high voltage 480 volt motor. This will determine the number of power leads the motor has. All single phase 115 volt and 230 volt motors have two wire leads that connect to the power supply. All 3-phase 230 volt and 480 volt motors have three wire leads that connect to the 3-phase power supply.

Step (3) Remove the plastic wire connectors that are connecting to the power supply. You may have to identify the power leads to the wires on the motor if it is a 3-phase motor. This will ensure the rotation will be correct when re-terminating the motor. Turn your volt ohm meter to the ohm setting. The meter should read OL (open lead) or zero ohms. Take one lead and touch it to the case of the motor and test each motor lead. The ohm meter should read OL or zero ohms. If a reading of any ohms is observed you may have a direct short in the motor windings; the motor may be bad. Some motors, especially the 3-phase type, may have a very large resistance reading--in the 20 megaohms range or larger. This may be fine, or this may be a sign that the bearings are going bad as the motor may have deteriorating windings due to excessive heat.

Step (4) Testing single phase motors, whether they are 115 volt or 230 volt, with a capacitor is a little trickier but can still be accomplished. Remove the capacitor from its housing, being careful no to touch the exposed leads. The capacitor is like a battery and stores a high voltage charge. Turn your volt ohm meter to volts and carefully touch to the bare leads of the capacitor. If voltage is read, the capacitor still contains a charge. Holding the leads of the meter to the capacitor should show it discharging, Continue until zero voltage is observed on the meter. Most modern volt ohm meters have a capacitor testing switch on them and it is a simple matter to determine the status of the capacitor. In most cases the capacitor only needs to be replaced on these type of single phase motors.

* Check for blown line fuses or tripped breakers first, if your motor won't start at all. If it has failed while running, allow the motor to cool and then try to reset it.

;) Heavy duty electrical motors most often consist of split-phase induction motors designed for heavy duty assignments. As split-phase motors use a separate starter winding, these require a capacitor in the starting circuit to provide increased starting power. Failure of split-phase induction motors is often corrected by troubleshooting the capacitor function as described.

Diagnosing Capacitor Malfunction

Step (1) Attempt to start the induction motor. In there is a malfunction, the motor hums but does not start.
Step (2) Rule out malfunction of the centrifugal starter switch by spinning the rotor shaft by hand. If the shaft is frozen the problem is in the switch, and it most be replaced.
Step (3) If the rotor shaft rotates freely by hand, attempt to start the motor. If it starts the switch is either defective or stuck in the closed position, and the motor will stop running. Use electrical contact cleaner to clean the switch. Replace the switch if cleaning fails to correct problem.
Step (4) Rule out a malfunctioning centrifugal switch as above before assuming a failed capacitor function.
Once the switch has been ruled out, a motor that continues to hum ( has current ) but is too weak or otherwise fails to start may be the result of a short or open circuit in the capacitor.
Troubleshooting the Capacitor :
Step (1) Locate the capacitor, which is usually mounted on the side of the induction engine.
Step (2) Remove electrical wires from the two male contacts on the front of the capacitor.
Step (3) Set the volt ohmmeter to the 100 scale and connect the positive and negative leads from the volt ohmmeter to the two contacts of the capacitor.
Step (4) Observe the meter reading. If the needle jumps immediately to zero ohms and gradually drifts back to a high ohm reading, the capacitor is functional and is not the problem.
Step (5) A meter reading that registers steady zero ohms or steady high ohms indicates the capacitor is malfunctioning and should be replaced.
Step (6) Double check meter results by reversing meter leads to the capacitor and re-checking the readings.

Tips : ;) One indicator of an open circuit in a faulty capacitor is high frequency interference in nearby radios when the motor is use.
 
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Flickering fluorescent tubes can cause the ballast to overheat and fail prematurely! They can even cause a starter to burn out! Don't wait too long to fix the problem or you may end up with a bigger repair!

look at the tube! If either tube appears to be very dark near either end the tube is defective or close to failure.

* An electrical short is often called a short circuit. It is a path for electrical current to flow that is the result of a defect or a breakdown of the electrical circuit. Because it's a clear path for electrical current, electrical shorts can be found by using an ohmmeter, which measures resistance, which is measured in units called ohms, to electrical current. A typical electrical short will have a very low resistance, usually less than a few ohms. By using an ohmmeter and a few simple troubleshooting techniques, you can identify electrical shorts.
 
Electric Wiring : ;)

If we connect a voltmeter between a live part ( e.g. the Line Conductor of a socket outlet ) and earth , we read 230V ;
The conductor is at 230V and the earth at Zero . The Earth provides a path to complete the circuit , We would measure nothing at all if we connected our voltmeter , say the positive 12v terminal of a car battery and Earth , as in this case the Earth plays no part in any circuit ,

Colours of indicator lights and their meanings ;)

Colour : RED : Emergency Explanation : Warning of potential danger or a situation which requires immediate action
Typical application : • Failure of pressure in the lubricating system , • Temperature outside specified (safe) limits , • Essential equipment stopped by action of a protective device ,
Colour : Yellow : Meaning Abnormal condition , Explanation Impending critical condition , • Temperature (or pressure) different from normal level , • Overload, which is permissible for a limited time ,
• Reset ,
Colour : Green : Meaning : Normal Explanation : Indication of safe operating conditions or authorization to proceed, clear way Typical application : • Cooling liquid circulating • Automatic tank control switched on • Machine ready to be started
Colour : Blue : Meaning : Enforced action : Explanation : Operator action essential Typical application : • Remove obstacle • Switch over to Advance ,
Colour : White : Meaning : No specific meaning , Explanation : Every meaning: may be used whenever doubt exists about the applicability of the colours RED, YELLOW or GREEN; or as confirmation

Crimp terminals : ;)

Crimp terminals are used for connecting wire by means of a screw joint to: bus-bar, switchgear housing, electric device and apparatus, etc. Terminals with rated sizes up to 0,5 - 6 mm² are designed in principle for a particular wire cross-sections, e.g. 6 mm² terminal can be used for the wires with a cross-section of 4 to 6 [mm²]. Terminal with a cross-section over 6 mm² can be used only for defined wire cross-section. Crimp terminals can only be used on stranded wire and cannot be used on solid cable.←←

Here are some of the more popular crimp terminals : Ring terminals , Fork terminals , Blade terminals , Fully insulated Female push-ons , Butt connectors , Butt connectors are used to join two wires together. You can also find terminals such as pins, male tabs, piggy back, male and female bullets.
Do not forget that the color is also important. Each color represents a different size of crimp terminal. Red ones should be used for the wires with a cross-section of 0,75mm2 to 1,5mm2. Blue ones for the wires from 1,5mm2 to 2,5mm2, and yellow terminals are for the wires with a cross-section of 4mm2 to 6mm2.

RED : wire size : 0,5 - 1,5mm BLUE : wire size 1,5 - 2,5mm YELLOW : 4 - 6mm

Colours of push-buttons and their meanings : ;)
Colour RED : Meaning : Emergency ,
Typical application : * Emergency stop * Fire fighting

Colour YELLOW :
Meaning : abnormal conditions
Typical application : Intervention, to suppress abnormal conditions or to avoid unwanted changes

Colour GREEN :
Meaning : Normal ,
Typical application : Start from safe condition

Colour BLUE :
Meaning : Enforced action ,
Typical application : Resetting function

Colour WHITE :
Meaning : No specific meaning ,
Typical application : * Start/ON * Stop/OFF

Colour Gray :
Meaning : No specific meaning ,
Typical application : * Start/ON * Stop/OFF


Colour BLACK :
Meaning : No specific meaning ,
Typical application : * Start/ON * Stop/OFF

Insulation resistance : Pat ; ;)
Insulation resistance is normally checked by applying 500V dc between both live conductors (line and neutral) connected together and protective earth when testing a Class I appliance

Competence of the inspector ;)
A final consideration when carrying out inspection and tests is the competence of the inspector. Any person undertaking these duties must be skilled and experienced and have sufficient knowledge of the type of installation. It is the responsibility of the inspector to:

* ensure no danger occurs to people, property and livestock
* confirm that test and inspection results comply with the requirements of BS 7671 and the designer’s requirements
* express an opinion as to the condition of the installation and recommend remedial works
* make immediate recommendations, in the event of a dangerous situation, to the client to isolate the defective part.

The inspection process

In new installations, inspection should be carried out progressively as the installation is installed and must be done before it is energised. As far as is reasonably practicable, an initial inspection should be carried out to verify that:

* all equipment and material is of the correct type and complies with applicable British Standards or acceptable equivalents
* all parts of the fixed installation are correctly selected and erected no part of the fixed installation is visibly damaged or otherwise defective
* the equipment and materials used are suitable for the installation relative to the environmental conditions.
 
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