- Reaction score
- 0
Tryed to send a massage to see if you are still suppling your immersion units but get this massage (echase has exceeded their stored private messages quota and cannot accept further messages until they clear some space.)!
Discuss Immersion Heater - PV electricity in the Central Heating Systems area at ElectriciansForums.net
The emma unit uses a PID function in the cylon controller to balance the outputs of the two CT's which measure the power from the solar panels against the power consumed in the house including the variable load immersion heater. If the PV system is wired into a spare way in the consumer unit they recommend that it is seperated by fitting a henley block and a second consumer unit. This is not stricly necessary as there is a sneaky way to install the CT's without adding a second consumer unit. If you have 16mm2 meter tails then you can clip the CT around both the incoming meter tail and the PV wire. As the meter tail is carrying house load - pv gen putting both wires through the CT results in house load -pv +pv = house load. If you have 25mm2 tails then you may need to buy the bigger CT's.Ah sorry, should have read pmcalli's post properly - yes, the high current wires disappear under the control unit, so presumably there is a filter there. I notice in the wiring diagram that you can't have your PV connected to the existing consumer unit - but then if the consumer unit is going to be full of relays it'll need replacing anyway.
emma circuit diagram shows a filter which appears to be mounted under the cylon controller. the crydom incorporates a PWM controller which switches at a high rate. this is necessary both to comply with the regs and to make sure that the inverter has enough power storage (hold up) to supply the 3kw load even though it might be generating a few watts on average.
Tryed to send a massage to see if you are still suppling your immersion units but get this massage (echase has exceeded their stored private messages quota and cannot accept further messages until they clear some space.)!
Data sheet I had on the crydom said it incorporated a proportional power control which I incorrectly interpreted as being a PWM. Sorry for the bum steer. I just downloaded the full data sheet from USA site and it doesn't make pleasant reading. voltage drop is specd at 1.6V which I make 20W dissipation at full load. Looking at EMMA pics it appears to be mounted on a DIN rail. The EMMA case looks like it is stainless steel. using the derating curves from the data sheet and some guesswork on the watts per degree C of such a mounting it will run hot but within max temps. This might explain why the EMMA unit has vents in the case top and bottom of the crydom. If it was mounted directly on the metalwork it would run stone cold. Looks like they could do with some lessons on thermal design. I am surprised that the solar inverters have enough hold up to support simple phase control. The data sheet specifies a minimum current of .15 A but the graphs show it going to zero have to assume the .15 minimum means that this is the lowest controllable current and after that it goes straight off meaning lowest usable power control is 36 W not really a problem.
You can tune a PID using:
https://controls.engin.umich.edu/wiki/index.php/PIDTuningClassical
Usually enough just to have a PI system.
I think that in this case you should be careful how you tune though. I would be more interested in not importing electricity than having a control system which does not oscillate. The sun goes in & your immersion power should drop sharply is more important than slowly integrating to a fine balence.
I would have thought that a simplier control system would be more relevant. Suppose you could use an integral to approach ideal but when the sun goes in the integral will have you importing with a true PID.
Perhaps EMMA use a PID because thats what comes with the DIN rail controller.
Is CT accuracy much of an issue? I would be happy using all but 200W or 100W as a design aim, thats quite a small percentage 'loss' after all. 200W is 1 Amp which should be easy enough to measure?
I have not used CTs before, always used shunts. What range of accuracies would you expect?
You can tune a PID using:
https://controls.engin.umich.edu/wiki/index.php/PIDTuningClassical
Usually enough just to have a PI system.
I think that in this case you should be careful how you tune though. I would be more interested in not importing electricity than having a control system which does not oscillate. The sun goes in & your immersion power should drop sharply is more important than slowly integrating to a fine balence.
I would have thought that a simplier control system would be more relevant. Suppose you could use an integral to approach ideal but when the sun goes in the integral will have you importing with a true PID.
Perhaps EMMA use a PID because thats what comes with the DIN rail controller.
Is CT accuracy much of an issue? I would be happy using all but 200W or 100W as a design aim, thats quite a small percentage 'loss' after all. 200W is 1 Amp which should be easy enough to measure?
I have not used CTs before, always used shunts. What range of accuracies would you expect?
I have calibrated my system which is totally analogue to export slightly all the time. I too did not want any import to be used as I seem to have plenty of available power. The CTs do have a slight curve at the lower end but I have managed to just export 10 or so watts at these points but then I have to export a 100 or so when power is in the 1 to 2 kw range and I was quite happy with that. The control function is only proportional as I would need to go digital to introduce and integral action. I think I will be investigating a digital setup in the future, now I have everything running really well, I can relax a bit. :- )
just had a look very interesting. The only fear I would have with some of the circuits suggested is there is very little protection and no filtering none of them would pass CE. As to circuits I have been experimenting for a while with various options from expensive like the EMMA to cheap using entirely analogue control loop and discrete thyristor. My conclusion based on the prototypes and entry's on this forum is to be lazy and go for the AT20B10/ AT50B10 sensors, crydom phase controller, i/p filter, packaged power supply and an off the shelf PID controller ( not yet selected any suggestions welcome ). This is very expensive but I don't have the hassle of designing and building a pcb. The analogue cts were std stuff. I used precision rectifiers for the ct interface and then a simple type 2 op amp integratorMore good stuff. pmcalli, have you seen the openenergy monitor forums? A lot of what you say, such as about clamping diodes and burden resistor selection, is discussed there. inie: I presume you're keeping your circuit diagram to yourself. :smiley2:
EMMA uses AT20B10 for the PV sense and AT50B10 for the house sense. these sensors are only rated for continuous overload of 120% so peak voltage is a problemI have been using the AT20B10 coils the same as the EMMA, well no point in reinventing the wheel The good thing is they give a 0 to 10 vdc output for the specified range. No worries about a peek voltage. A bit more expensive but it makes things very easy. So far the slope I have achieved is so close it's not worth worring about the off set. As stated Integral can cause an over shoot and I dont want any of that :smiley2:
EMMA uses AT20B10 for the PV sense and AT50B10 for the house sense. these sensors are only rated for continuous overload of 120%I have been using the AT20B10 coils the same as the EMMA, well no point in reinventing the wheel The good thing is they give a 0 to 10 vdc output for the specified range. No worries about a peek voltage. A bit more expensive but it makes things very easy. So far the slope I have achieved is so close it's not worth worring about the off set. As stated Integral can cause an over shoot and I dont want any of that <img src="http://www.electriciansforums.net/images/smilies/smiley2.gif" alt="" title="Smiley2" smilieid="329" class="inlineimg" border="0">
Reply to Immersion Heater - PV electricity in the Central Heating Systems area at ElectriciansForums.net
We get it, advertisements are annoying!
Sure, ad-blocking software does a great job at blocking ads, but it also blocks useful features of our website. For the best site experience please disable your AdBlocker.