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EXTENT AND FREQUENCY OF INSPECTION & TESTING
WHAT IS REQUIRED TO BE INSPECTED AND TESTED ? All types of mains powered electrical portable, moveable, hand-held, stationary, fixed, equipment for 'building-in', I.T. equipment and extension leads are required to be regularly inspected and tested.
It should be noted that provision of new appliance does not exempt the need for formal Inspection and Testing. Manufacturer's warranties only provide for repair or replacement of a faulty device, they do not guarantee that a new device is electrically safe.
Equipment Types :
* Portable Appliance
An appliance of less than 18gm in mass that is intended to be moved while in operation or an appliance which can easily be moved from one place to another, e.g.;- Toaster, Food Mixer, Vacuum Cleaner, Fan Heater
* Movable Equipment (sometimes called transportable)
This is equipment that is either:
18Kg or less in mass and not fixed, e.g. Electric Fire, or equipment with wheels, castors or other means to facilitate movement by the operator as required to perform its intended use, e.g. Air Conditioning Unit.
* Hand-Held Appliances or Equipment
This is portable equipment intended to be held in the hand during normal use e.g.
Hair Dryer, Power Drill, Soldering Iron, Angle Grinder
* Stationary Equipment or Appliances
This equipment has a mass exceeding 18Kg and is not provided with a carrying handle e.g. Refrigerator, Washing Machine, Dishwasher
* Fixed Equipment/Appliances
This is equipment or an appliance which is fastened to a support or otherwise secured in a specified location e.g. Convector Heater, Water Heater, Heated Towel Rail, Production Machinery, Fixed Tools
* Appliances/Equipment for Building-In
This equipment is intended to be installed in a prepared recess such as a cupboard or similar. In general, equipment for building-in does not does not have an enclosure on all sides because on one or more of the sides additional protection against electric shock is provided by the surroundings e.g. Built-In Cooker, Built-In Dishwasher
* Information Technology Equipment (Business Equipment)
Information technology equipment includes electrical business equipment such as computers and mains powered telecommunications equipment and other equipment for general business use e.g. Mail Processing Machines, Electric Plotters, Trimmers, PCs, VDUs, Data Terminal Equipment, Telephones, Printers, Photo-Copiers, Power Packs
* Extension Leads, RCD Extension Leads & RCD Adaptors
The use of extension leads other than for temporary power supplies should be avoided were possible. RCDs are required to be checked for operation.
* The Environment - equipment installed in a benign environment will suffer less damage than equipment used in an arduous environment.
* The Equipment's Construction - Class 1 equipment is dependant upon the connection with earth of the fixed installation.
* The Equipment Type - Hand-held appliances are more likely to be damaged than fixed appliances. If they are Class I appliances then the risk of danger is increased as safety is dependant upon the continuity of the protective (earth) conductor from the plug to the appliance. The initial frequency of inspection and testing should comply with the Institution of Electrical Engineer’s Code of Practice for the In-Service Inspection and Testing of Electrical equipment.
Insulation resistance test
insulation resistance test being conducted on a twin and earth cable between the line and cpc at the distribution board end of the cable.
The reading obtained should be greater than 100 MΩ, indicating that the insulation resistance is satisfactory and that the supply is safe to put on. But what would the instrument indicate in the situation ?
In the situation an insulation resistance test is again being conducted between line and cpc. However, this time a nail has penetrated the sheath of the cable, breaking the cpc and touching the line conductor .When the test is done the instrument may read greater than 100 MΩ, indicating that the insulation resistance is acceptable and that it is safe to connect the supply. However, we can clearly see that it is not. Beyond the break in the cpc, the line and cpc are connected. If the supply was now connected to the cable we would have a potentially lethal situation, as all the metal work connected to the cpc will become live. Automatic disconnection will not take place as the break in the cpc means there is no longer a return path. The metalwork will remain live until someone touches it – which could result in a fatal electric shock In this case,
** if we had conducted a Continuity Test of the cpc before the insulation resistance test, we would have identified that the cpc was broken. Action could then have been taken to remedy the situation
Electrical Terms :
CCT - Circuit
CCU - Cooker Control Unit
CPC - Circuit Protective Conductor
CU - Consumer Unit
The CNE conductor (combined neutral and earth) PEN
EEBAD - Earthed Equipotential Bonding And Automatic Disconnection Of Supply ( Old ) must be replace now ,
ELV - Extra Low Voltage = Below 50V AC \ 120V Ripple Free DC
FCU - Fused Connection Unit
FELV - Functional Extra Low Voltage
HBC - High Breaking Capacity
HRC - High Rupturing Capacity
HV - High Voltage
LV - Low Voltage = 50V - 1000V AC \ 1500V Ripple Free DC
MCB - Miniature Circuit Breaker
MCCB - Moulded Case Circuit Breaker
MD - Maximum Demand
MICC - Mineral Insulated Copper Cable aka Pyro
PAT - Portable Appliance Testing
PELV - Protected Extra Low Voltage
PEN - Protective Earthed Neutral
PFC - Prospective Fault Current
PME - Protective Multiple Earthing
PSCC - Prospective Short Circuit Current
PVC - Poly Vinyl Chloride
RCBO - Residual Current Breaker With Integral Overload Protection
RCCB - Residual Current Circuit Breaker
RCD - Residual Current Device
SELV - Separated Extra Low Voltage
SRCBO's - Socket Outlet Incorporating RCBO's
SWA - Steel Wire Armour (Cable)
UPS - Uninterruptible Power Supply
VD - Voltage Drop
A - Amp
W - Watt
V - Volt
R - Resistance
Z - Impedance
mA - milliampere
mV - millivolt
kW - Kilowatt
kV – Kilovolt
WHAT IS REQUIRED TO BE INSPECTED AND TESTED ? All types of mains powered electrical portable, moveable, hand-held, stationary, fixed, equipment for 'building-in', I.T. equipment and extension leads are required to be regularly inspected and tested.
It should be noted that provision of new appliance does not exempt the need for formal Inspection and Testing. Manufacturer's warranties only provide for repair or replacement of a faulty device, they do not guarantee that a new device is electrically safe.
Equipment Types :
* Portable Appliance
An appliance of less than 18gm in mass that is intended to be moved while in operation or an appliance which can easily be moved from one place to another, e.g.;- Toaster, Food Mixer, Vacuum Cleaner, Fan Heater
* Movable Equipment (sometimes called transportable)
This is equipment that is either:
18Kg or less in mass and not fixed, e.g. Electric Fire, or equipment with wheels, castors or other means to facilitate movement by the operator as required to perform its intended use, e.g. Air Conditioning Unit.
* Hand-Held Appliances or Equipment
This is portable equipment intended to be held in the hand during normal use e.g.
Hair Dryer, Power Drill, Soldering Iron, Angle Grinder
* Stationary Equipment or Appliances
This equipment has a mass exceeding 18Kg and is not provided with a carrying handle e.g. Refrigerator, Washing Machine, Dishwasher
* Fixed Equipment/Appliances
This is equipment or an appliance which is fastened to a support or otherwise secured in a specified location e.g. Convector Heater, Water Heater, Heated Towel Rail, Production Machinery, Fixed Tools
* Appliances/Equipment for Building-In
This equipment is intended to be installed in a prepared recess such as a cupboard or similar. In general, equipment for building-in does not does not have an enclosure on all sides because on one or more of the sides additional protection against electric shock is provided by the surroundings e.g. Built-In Cooker, Built-In Dishwasher
* Information Technology Equipment (Business Equipment)
Information technology equipment includes electrical business equipment such as computers and mains powered telecommunications equipment and other equipment for general business use e.g. Mail Processing Machines, Electric Plotters, Trimmers, PCs, VDUs, Data Terminal Equipment, Telephones, Printers, Photo-Copiers, Power Packs
* Extension Leads, RCD Extension Leads & RCD Adaptors
The use of extension leads other than for temporary power supplies should be avoided were possible. RCDs are required to be checked for operation.
* The Environment - equipment installed in a benign environment will suffer less damage than equipment used in an arduous environment.
* The Equipment's Construction - Class 1 equipment is dependant upon the connection with earth of the fixed installation.
* The Equipment Type - Hand-held appliances are more likely to be damaged than fixed appliances. If they are Class I appliances then the risk of danger is increased as safety is dependant upon the continuity of the protective (earth) conductor from the plug to the appliance. The initial frequency of inspection and testing should comply with the Institution of Electrical Engineer’s Code of Practice for the In-Service Inspection and Testing of Electrical equipment.
Insulation resistance test
insulation resistance test being conducted on a twin and earth cable between the line and cpc at the distribution board end of the cable.
The reading obtained should be greater than 100 MΩ, indicating that the insulation resistance is satisfactory and that the supply is safe to put on. But what would the instrument indicate in the situation ?
In the situation an insulation resistance test is again being conducted between line and cpc. However, this time a nail has penetrated the sheath of the cable, breaking the cpc and touching the line conductor .When the test is done the instrument may read greater than 100 MΩ, indicating that the insulation resistance is acceptable and that it is safe to connect the supply. However, we can clearly see that it is not. Beyond the break in the cpc, the line and cpc are connected. If the supply was now connected to the cable we would have a potentially lethal situation, as all the metal work connected to the cpc will become live. Automatic disconnection will not take place as the break in the cpc means there is no longer a return path. The metalwork will remain live until someone touches it – which could result in a fatal electric shock In this case,
** if we had conducted a Continuity Test of the cpc before the insulation resistance test, we would have identified that the cpc was broken. Action could then have been taken to remedy the situation
Electrical Terms :
CCT - Circuit
CCU - Cooker Control Unit
CPC - Circuit Protective Conductor
CU - Consumer Unit
The CNE conductor (combined neutral and earth) PEN
EEBAD - Earthed Equipotential Bonding And Automatic Disconnection Of Supply ( Old ) must be replace now ,
ELV - Extra Low Voltage = Below 50V AC \ 120V Ripple Free DC
FCU - Fused Connection Unit
FELV - Functional Extra Low Voltage
HBC - High Breaking Capacity
HRC - High Rupturing Capacity
HV - High Voltage
LV - Low Voltage = 50V - 1000V AC \ 1500V Ripple Free DC
MCB - Miniature Circuit Breaker
MCCB - Moulded Case Circuit Breaker
MD - Maximum Demand
MICC - Mineral Insulated Copper Cable aka Pyro
PAT - Portable Appliance Testing
PELV - Protected Extra Low Voltage
PEN - Protective Earthed Neutral
PFC - Prospective Fault Current
PME - Protective Multiple Earthing
PSCC - Prospective Short Circuit Current
PVC - Poly Vinyl Chloride
RCBO - Residual Current Breaker With Integral Overload Protection
RCCB - Residual Current Circuit Breaker
RCD - Residual Current Device
SELV - Separated Extra Low Voltage
SRCBO's - Socket Outlet Incorporating RCBO's
SWA - Steel Wire Armour (Cable)
UPS - Uninterruptible Power Supply
VD - Voltage Drop
A - Amp
W - Watt
V - Volt
R - Resistance
Z - Impedance
mA - milliampere
mV - millivolt
kW - Kilowatt
kV – Kilovolt
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