Meter cupboard is on exterior wall. Consumer unit is literally on the other side of the meter cupboard under the stairs (inside obviously) PME system
Then about a 25m run from the meter cupboard to where the consumer unit in the summer house will be going. Trenches have already been dug I just need to lay in the SWA and duct-in
I’d say even 6mm is overkill for a couple sockets and lights but I’m thinking of future proofing it.
If there are extraneous conductive parts to be bonded (e.g. service pipes) then on PME it is 10mm copper equivalent (might have changed with AM2 - not got mine ordered yet).
As a general rule, the cost-saving on the cable will be dwarfed by the cost of future replacement if it proves to be too small for whatever reason (CCC, VD, or bond size).
I’ve done work like this countless times for my boss - splitting tails for sub-mains etc but it usually specs for 16mm t&e coming out of the fused isolator so obviously I can use a 63A fuse. But in this situation I cannot fuse 6mm SWA at 63A as I believe highest it can handle is around 47A clipped direct but I will be running under the ground.
Basically what I’m asking is how do I fuse the amps down to 32A or 40A for the SWA from a 100A cutout. Am I being stupid and just overthinking this? Can I not just buy a 40/32A HRC fuse and stick that in the fused isolator?
You can fit a 40A fuse in many, just check what fuse type it takes and there is your part to search for.
However, if you are looking at 40A or less then a fuse won't have much useful selectivity with a 20A or 32A MCB/RCBO down-stream so you might as well use a 40A C-curve or D-curve MCB (end of cable Zs permitting) instead. Yes, you still have poor hard-fault selectivity, but at least it is a simple thing to reset post-fault.
Which is why I would agree with
@westward10 that a new CU with more space makes a lot of sense.
EDIT: Just seen your post saying not an option, in that case you are looking to split tails and either a fused-switch, or a small CU with a MCB in it for sub-main protection. If SWA then no RCD needed on it, but obviously the out-building will need RCD/RCBO for the sockets.