Discuss Burnt neutrals in the UK Electrical Forum area at ElectriciansForums.net

Theory: people habitually wire the line first, and don't pay as much attention to torquing up the neutral screws.
 
Theory: people habitually wire the line first, and don't pay as much attention to torquing up the neutral screws.
Thought as much, but it's happened to me twice on my own shower and I've been mindful when tightening them up. Thinking about it, I suppose it can't be any other reason.
 
it's all down to electrons. they come all the way from the L supply, race through the installation, heat up your megawatt shower, then they knackered and so are slow on the return trip, spending longer at the N shower terminal for a rest, thereby overheating said N terminall. :smilielol5::smilielol5::smilielol5:
 
Electrons are racist. They don't like any cable that starts with a "BL". More of an issue than Putin in my opinion.

hmmm. they used to be OK with black. praps it's colours with a ue in them, anti european, like fagash farage.
 
hmmm. they used to be OK with black. praps it's colours with a ue in them, anti european, like fagash farage.

Haven't you sorted out that problem with dyslexia ... that's the EU don't you know. << Banter! No disrespect or belittling of those who struggle with real dyslexia meant in any way shape or form. No dyslexics should be offended by this post ... please?
 
here's a burnt live.

20130102_155745.jpg

80A HRC fuse on a 10mm XLPE SWA . i was called out after FB attendance xmas day.
 
Why is it always the neutral that overheats on shower pull switches? I've never seen a burnt live conductor.

I love shower threads so !!

Once current has flowed through a fixed resistance the returning voltage drops.
That drop in voltage creates a back emf that is harmonically amplified by an increase in current.

Now the harmonics become resonant, and over time create mechanical vibration that work the terminal screws loose.
This in turn creates a bad connection producing heat.

So effectively if line and neutral are torqued to equal values, over time it is the neutral that becomes susceptible to a loose connection. :icon12:
 
I love shower threads so !!

Once current has flowed through a fixed resistance the returning voltage drops.
That drop in voltage creates a back emf that is harmonically amplified by an increase in current.

Now the harmonics become resonant, and over time create mechanical vibration that work the terminal screws loose.
This in turn creates a bad connection producing heat.

So effectively if line and neutral are torqued to equal values, over time it is the neutral that becomes susceptible to a loose connection. :icon12:
And you win tonight's star prize for the correct answer.
 
Why is it always the neutral that overheats on shower pull switches? I've never seen a burnt live conductor.

Standard R1+R2 testing on a radial carries out no test on the neutral therefore no poor connection in the neutral will ever be picked up. I'm sceptical about this having any kind of statistically significant part to play though.

You have to bear in mind that on AC, if you ignore potential difference to earth, the neutral spends exactly half of its time being the 'live', really :)
 
I love shower threads so !!

Once current has flowed through a fixed resistance the returning voltage drops.
That drop in voltage creates a back emf that is harmonically amplified by an increase in current.

Now the harmonics become resonant, and over time create mechanical vibration that work the terminal screws loose.
This in turn creates a bad connection producing heat.

So effectively if line and neutral are torqued to equal values, over time it is the neutral that becomes susceptible to a loose connection. :icon12:

You're going to have to tell me if you're joking? I don't mind admitting I just don't know if you are or not!!

I don't think I'm going to say anything else :smile5:
 
You're going to have to tell me if you're joking? I don't mind admitting I just don't know if you are or not!!

I don't think I'm going to say anything else :smile5:

Have you ever watched Pearl Harbour ??

The bit where he says I did it to inspire the men sir, because I wanted to be like you.
And the reply is "That's BULL **** !! But its very good bull **** :icon12:

And sometimes it baffles :conehead:

On the other hand when performing mechanical maintenance checks on composite panels and switch gear.
Have you ever noticed its always the neutrals that need tightening up, more so than anything else ??
 
Standard R1+R2 testing on a radial carries out no test on the neutral therefore no poor connection in the neutral will ever be picked up. I'm sceptical about this having any kind of statistically significant part to play though.

You have to bear in mind that on AC, if you ignore potential difference to earth, the neutral spends exactly half of its time being the 'live', really :)

N, thanks for this ... a really useful and inspirational thought! There is so much focus and emphasis on proving the 'safety' function of an electrical installation that proving the functional aspects of the system has been lost which prevents basic errors being identified on the functional side. 'Useful and inspirational ... ' nay brilliant! I am going to pore over BS 7671 and GN 3 with a new found emphasis!
 
you need to replace the accessory and back box with steel ones, sealing any holes to prevent the spread of fire... oops. it's only CUs that have poor terminations acc. to amdnt.3.
 
So if it's down to not giving neutral terminals the same attention/tightening up as lives, why doesn't it show in cu as well as shower switches?
 
as Trigger (RIP) would have said...... "look after your neutral".
 
This must be why people use bare terminal strip on the output side of SELV lighting circuits. There's no neutral, therefore it can never ever burn out....
 
So if it's down to not giving neutral terminals the same attention/tightening up as lives, why doesn't it show in cu as well as shower switches?

Correct me if I am wrong but the only test in GN3 that has any link to the neutral conductor in the functional Line-Neutral circuit, other than the check for RFC polarity, is that for the Prospective Short Circuit Current, Ipscc. This is covered together with the Prospective Earth Fault Current, Ipefc, under the heading Prospective fault current, Ipf in section 2.7.16 on page 54 of the GN.

The purpose of this test is to ensure that the breaking capacity of the OCPDs is adequate. This test is carried out at the outlet of the OCPD in the CU or DB in order to identify the minimum resistance of the Line-Neutral circuit which will be the point at which a short-circuit fault will generate the maximum current.

There is therefore no test in the standard Code of Practice for the industry that requires the entire Line-Neutral circuit to be proven! Is it therefore any wonder that high resistance joints in the Neutral conductor are: a) not found because the system is only proven by the most diligent sparks; b) a potentially serious incident waiting to happen; c) highly likely to create ignition temperatures for plastic materials and d) unlikely to trip an OCPD? The last 2 points may be slightly over dramatised it is an area that I have not experimented with, other than using NiChrome wire to cut polystyrene, I do not know whether sufficient heat would be generated without tripping an OCPD.

Does the theory ring true? Might it bear further investigation?

Further investigation ... see research at link ... is there an incipient failure mode here that is not widely recognised? http://www.interfire.org/features/electric_wiring_faults.asp

Worse still, are most sparks blind to the possibility that their work may be affected and they have no test in their Codes of Practice that picks up the problem?
 
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There is therefore no test in the standard Code of Practice for the industry that requires the entire Line-Neutral circuit to be proven!

Ring final circuit continuity/polarity test sequence steps 1 and 2 check the neutral continuity, but obviously this only applies to a ring final circuit.
 
Ring final circuit continuity/polarity test sequence steps 1 and 2 check the neutral continuity, but obviously this only applies to a ring final circuit.

As I commented in my first paragraph. Most importantly on the subject of the polarity test is that it takes place at and requires the removal of the wiring from the board. Therefore, other than the skill and experience of the tradesman or use of a torque screwdriver ... helmet on and running for cover ... on reconnecting the cables, there is no 'proof test' of the entire circuit post reconnection. In my mind a test to prove the entire circuit must take place after reconnection at the board and be carried out at the furthest point in the circuit; even then, it would need to check every spur as well ... hmm ... I don't think that would go down well with anybody!
 
My theory is this: The loose neutrals are the ones that stick in the memory as perhaps more unexpected, and so the brain remembers this. I've just re-read what I've typed and thought 'what a load of cack', but I'll post it anyway. Somebody might think it makes sense! Where's my whisky gone? Daz
 
Well just been to my sisters has her shower pull cord has stopped working. I only swapped it a few months ago as the old one also fitted by myself failed too both times a burnt neutral cable, I even double checked the terminations last time I fitted it and also before disconnecting it today and they were still tight.
6ad34ee4dd5be7acf7ddf825bc53462b.jpg
1d0af65c1697862486e73afa9487f78e.jpg
 

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